Product Description
A 5 - ton wire rope tensile testing machine is a dev ice used to test the mechanical properties of wire ropes, such as tensile, compression, and bending. Its maximum load - bearing capacity is 5 tons. The relevant introduction is as follows:
Working Principle
- Loading: A loading system, such as an electric - motor - driven, hydraulic, or pneumatic system, is used to apply force to stretch the wire rope sample. The stretching can be carried out under uniaxial or multi - axial force loading.
- Measurement: Strain gauges are used to measure the strain of the sample, force sensors are used to measure the applied load, and displacement sensors are used to measure the deformation of the sample. In this way, relevant data of the sample under stress can be obtained.
- Data Recording: The data obtained by the measurement system will be recorded, such as the force - displacement curve, stress - strain curve, and other mechanical parameters, which are used to evaluate the tensile properties and mechanical characteristics of the wire rope.
Product Features
- High - precision Measurement: It is equipped with high - precision sensors and a control system. For some devi ces, the accuracy of the force sensor can reach 0.02%, ensuring accurate test results.
- Easy to Operate: It adopts a touch - key operation method. The liquid - crystal display shows real - time information, and there are interfaces for test methods, parameter selection, etc., which is convenient and fast.
- High Safety Performance: It has an emergency stop and overload protection function. For example, it will automatically protect when the load exceeds 10%, ensuring operational safety.
- Powerful Data Processing Function: It can automatically record test data, provide a data analysis function, and can automatically calculate parameters such as tensile strength and elongation at break.
Technical Parameters
- Maximum Test Force: 50KN.
- Measuring Range: 0N - 50KN.
- Test Force Accuracy: Better than 1%.
- Displacement Resolution: 0.01mm.
- Displacement Measurement Accuracy: Better than 1%.
- Tensile Stroke: Generally, it can reach 650mm or even higher, and some can be increased to 850mm.
- Displacement Speed Control Range: Usually, it is in the range of 1mm/min - 300mm/min or 0.01mm/min - 500mm/min.
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Item
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Parameters
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Load Capacity
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5-200kg
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Load cell brand
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China brand
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Motor
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90W OPG adjustable-speed motor
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Drive
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90W drive
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Screw
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Screw
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Control Way
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LED with built-in printer
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Speed
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Adjustable speed 50-300mm/min
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Max.Stroke
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900mm (including clamps)
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Load Resolution
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1/250,000
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Load Accuracy
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0.5%
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Unit Switching
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gf/kgf/N//kN/LBf/T
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Dimension
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(L*W*H) 450*400*1360mm
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Weight
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Approx. 45KG
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Power
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1 AC 220V
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FAQs ofabout the5-ton Wire Rope Tensile Testing Machine:
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Q: What is the maximum test load of this machine?
A: The maximum test load is 5 tons.
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Q: What types of wire rope tests is it suitable for?
A: It is suitable for tensile testing of various types of wire ropes within a specified diameter range.
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Q: Can the test speed be adjusted?
A: Yes, the test speed can be adjusted according to requirements.
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Q: What power supply does this machine require?
A: It typically requires a 220-volt power supply.
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Q: Does it come with data recording functionality?
A: Yes, some models are equipped with data recording functionality to save test results.
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Q: What is the testing accuracy?
A: The testing accuracy is high, usually within 1%.
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Q: Does it require regular calibration?
A: Yes, regular calibration is recommended to ensure testing accuracy.
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Q: Is it complicated to operate?
A: The operation is simple, usually featuring a user-friendly control interface.
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Q: Can it test other materials?
A: It is mainly used for wire ropes, but can be customized to test other materials as needed.
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Q: What are the dimensions and weight of the machine?
A: Specific dimensions and weight vary by model and should be checked in the product manual.
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Q: Does it support automated testing?
A: Some high-end models support automated testing functions.
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Q: Is it safe during testing?
A: Yes, it is equipped with multiple safety protection measures to ensure safe operation.
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Q: Are additional sensors required?
A: Sensors are usually built-in, but high-precision sensors can be added as needed.
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Q: Is the maintenance cost high?
A: The maintenance cost is low, requiring only regular cleaning and lubrication.
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Q: Is after-sales service provided?
A: Yes, most suppliers offer comprehensive after-sales service and technical support.
We hope these Q&A help you better understand the 5-ton Wire Rope Tensile Testing Machine!
Advanced Tensile Testing TechnologyOur 5-ton Wire Rope Tensile Testing Machine incorporates modern engineering to deliver dependable and accurate test results. Crafted for industrial applications, it assures optimal performance and easy integration into your quality control workflow. The adjustable machine speed and efficient footprint make it suitable for diverse industrial settings.
Built for Industrial DurabilityConstructed with sturdy materials and finished in white, this machine offers stability and longevity under intensive use. Its 45 kg weight ensures a solid base, while the substantial capacity and precise controls guarantee reliable operation for consistent testing, helping industries meet stringent compliance requirements.
FAQ's of 5-ton Wire Rope Tensile Testing Machine:
Q: How does the 5-ton Wire Rope Tensile Testing Machine operate?
A: The machine applies a controlled force to the wire rope, increasing tension until the breaking point is reached. The process measures the tensile strength accurately, allowing users to evaluate the reliability of their wire ropes for industrial use.
Q: What are the main applications of this tensile testing machine?
A: This machine is primarily used in manufacturing and industrial settings to test the strength and durability of wire ropes, ensuring they meet safety and quality standards before deployment in critical operations.
Q: When should wire ropes be tested using this machine?
A: Wire ropes should be tested periodically, particularly after manufacturing or before usage in high-stress environments, to verify their compliance with industry standards and prevent potential failures during operation.
Q: Where can this machine be used most effectively?
A: It is ideal for use in quality control laboratories, production facilities, and industrial testing setups where precise tensile strength assessment of wire ropes is crucial.
Q: What is the process for conducting a tensile test on this machine?
A: To perform a test, securely mount the wire rope in the machine's grips, set the desired speed (between 50 and 300 mm/m), and initiate the test. The machine records the maximum load endured by the rope before breaking, documenting tensile strength values.
Q: What are the benefits of using this tensile testing machine?
A: Utilizing this machine ensures your wire ropes reliably meet quality and safety benchmarks through precise strength measurement, reducing the risk of operational failures and supporting robust industrial operations.