Composite material packaging compression tester

Composite material packaging compression tester

178005.0 INR/Unit

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Product Details:

Features Automatic peak value hold, overload protection, data storage, programmable test modes
Specimen Size Max. 400 mm 400 mm
Resolution 0.01 N
Port Size Standard 6 mm air inlet
Response Time 10 ms
Frequency 50/60 Hz
Equipment Type Composite Material Packaging Compression Tester
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Composite material packaging compression tester Price And Quantity

Price 178005.0 INR/Unit
Minimum Order Quantity 1 Unit

Software Compatibility Windows PC analysis software
Safety Devices Overload and emergency stop
Force Sensor Precision load cell
Accessories Supplied Standard compression plate, calibration certificate, user manual
Noise Level <65 dB
Frame Material High-strength steel
Data Output USB, RS232, printer support
Motor Type Servo motor driven

Composite material packaging compression tester Product Specifications

Test Range 0-5000 N
Test Width 400 mm
Machine Weight Approx. 100 kg
Gas Pressure 0.5 0.7 MPa
Mounting Type Floor standing
Specimen Size Max. 400 mm 400 mm
Features Automatic peak value hold, overload protection, data storage, programmable test modes
Resolution 0.01 N
Response Time 10 ms
Port Size Standard 6 mm air inlet
Frequency 50/60 Hz
Equipment Type Composite Material Packaging Compression Tester
Control Mode Microcomputer/Touch panel control
Operating Voltage 220V AC
Max Height 1000 mm
Test Speed 10-300 mm/min, adjustable
Measuring Range 0-5000 N
Test Stroke 0-1000 mm
Humidity 20%~80% RH
Display Type LCD / Touch screen digital display
Accuracy 1% of reading
Temperature 10C ~ 40C
Usage Laboratory/Industrial
Number of Specimens 1
Interface Type USB/RS232
Capacity 5000 N (optional: 1000 N/2000 N/3000 N/5000 N)
Automation Grade Automatic
Power Supply AC 220V 10%, 50/60Hz
Application Compression resistance test for composite material packaging, boxes, cartons, etc.

Software Compatibility Windows PC analysis software
Safety Devices Overload and emergency stop
Force Sensor Precision load cell
Accessories Supplied Standard compression plate, calibration certificate, user manual
Noise Level <65 dB
Frame Material High-strength steel
Data Output USB, RS232, printer support
Motor Type Servo motor driven

Composite material packaging compression tester Trade Information

Payment Terms Cash in Advance (CID)
Supply Ability 100 Unit Per Month
Delivery Time 5 Days
Main Domestic Market All India

Product Description

Main Functions

Compressive Strength Test: Measure the maximum compressive capacity of the composite packaging in the vertical direction according to relevant standards (such as ASTM D642, GB/T 4857.4, etc.), and evaluate its load-bearing capacity during stacking, transportation and storage.

Deformation test: Record the deformation of the package under compression load, assess the degree of deformation and recovery ability, and ensure that the package can still maintain its structural integrity and appearance after bearing pressure.

Stacking test: simulate the force of the package in the actual stacking situation, assess its stacking stability and load-bearing capacity, to ensure that the multi-layer stacking will not be collapsed or damaged.

Cyclic compression test: Load and unload the package for several cycles to evaluate its fatigue performance and durability, ensuring that the package can still maintain good compression resistance after repeated handling and transportation.

Data analysis and report generation: Built-in data analysis software can automatically generate detailed test reports, including maximum compressive strength, deformation, loading curve and other parameters, to help the quality control department carry out strict quality assessment.

Item	DR-B211-900	DR-B211-1200	DR-B211-1500
Max. Force	10KN(1000 kg ,2205lb)	20KN(2000 kg, 4409lb)	50KN(5000kg,11023lb)
Load cell	1 load cell for highest accuracy
Control system	Dual control (Computer control with Windows mode+Touch screen control )
Servo Motor	400W		750W
Servo Driver	400W		750W
Screws	Ball screws(Double ball guide rod design, high transmission accuracy, high transmission power efficiency)
Force reading	Gf, kgf, Ibf, N, KN, T etc
Load cell Resolution	1/250,000
Load Precision	within 0.5%
Effective test area (L x W x H)	700x900x900mm	1000x1200x1000mm	1300x1500x1500mm
Compression Stroke	0~900mm	0~1000mm	0~1500mm
Lift speed	0.1~200mm/min
Software	Mtest HD-002-A(Independent R&D)
Data display	Load, displacement, speed, loading rate and elapsed time
Safety features	E-Stop Over-load protection Upper and lower limit switches Load sensor with automatic retreat
Report items	Serial number, peak value, average value, set pressure holding value, pressure holding time
Electrical Supply	1phase, AC 220V, 500W, 50HZ	1phase, AC 220V,550W,50HZ	1phase, AC 220V,900W,50HZ
Overall Dimensions (L x W x H)	Approx.1510x1200x1645mm	Approx.1510x1200x1645mm	Approx.1865mmx1500mmx2235mm
Weight	Approx.350kg(772lb)	Approx.670kg(1477lb)	Approx. 1000kg(2205lb)
Operation Temperature and relative humidity	10~40, 30~80%

How to accurately measure the compressive strength of cartons using a compression tester

Accurately measuring the compressive strength of a carton using a compression tester requires following a series of standardized steps and precautions to ensure accurate and repeatable results. The following are detailed operating instructions:

1. Equipment Preparation

Equipment inspection:

Appearance check: Ensure that the compressive strength tester is in good appearance, with no obvious damage or abnormality.

Sensor Calibration: Check whether the sensor has been calibrated to ensure its accuracy meets the test requirements. Monthly calibration is usually recommended.

Safety devices: make sure the safety devices such as overload protection, limit protection and emergency stop device are working properly.

Environmental conditions:

Temperature and humidity: ensure that the test environment meets the standard requirements, usually the temperature should be controlled at 202C and humidity at 655% RH.

Vibration and interference: avoid testing in an environment with vibration or electromagnetic interference to ensure the accuracy of the test results.

2. Specimen preparation

Select representative samples:

Randomly select a number of samples from the bulk carton, it is usually recommended to test at least 5 samples to obtain the average value.

Ensure that there are no obvious defects or damage to the samples.

Dimensional Measurements:

Use vernier calipers or tape measure to measure the length, width and height of the carton and record the dimensional data.

Ensure that the measurement accuracy is within 1mm.

Pre-processing:

Leave the carton under standard environmental conditions (temperature 202C, humidity 655% RH) for at least 24 hours to eliminate the influence of environmental factors on the test results.

3. Parameter setting

Test Mode Selection:

According to the test standards (e.g. ASTM D642, GB/T 4857.4, etc.), select the suitable test mode, such as compressive strength test, stacking test, etc.

Parameter setting:

Compression speed: usually set to 10-12mm/min, the specific speed can be adjusted according to the test standard or customer requirements.

Load range: set the appropriate load range according to the expected compressive strength of the carton, usually recommended to be set as 1.2-1.5 times of the expected compressive strength of the carton.

Displacement limit: set the maximum displacement, usually 50% of the height of the carton.

Calibration check:

A simple calibration check is carried out prior to the test to ensure that the equipment is in good condition.

4. Test Procedure

Placement of specimen:

Place the carton between the platens of the compression tester, making sure the carton is placed smoothly and centered.

Avoid tilting or eccentric placement of the carton to ensure the accuracy of the test results.

Starting the test:

Start the compression tester to begin testing.

Observe the test process to ensure that the equipment operates normally and that there are no abnormalities (e.g. sudden collapse, tearing, etc.) in the carton during compression.

Data Acquisition:

The equipment automatically records the load and displacement data and generates the load-displacement curve.

Record the maximum compressive strength value and the corresponding displacement.

5. Result analysis.

Data processing:

Calculate the maximum compressive strength of each specimen and take the average value.

Analyze the load-displacement curves to assess the deformation pattern and bearing capacity of the cartons.

Result Evaluation:

Compare the test results with the standard requirements or customer specifications to assess whether the compressive performance of the carton is qualified.

If the results do not meet the requirements, the reasons need to be analyzed, such as material problems, unreasonable structural design, etc., and take corresponding improvement measures.

Report Generation:

Generate a detailed test report, including the following contents:

Specimen number and description

Test date and environmental conditions

Maximum compressive strength and average compressive strength

Load-displacement curves

Any anomalies or observations

6. Cautions

Specimen Pretreatment:

Ensure that the specimens are pretreated under standard environmental conditions to eliminate the influence of environmental factors on the test results.

Equipment Calibration:

Regularly calibrate the equipment to ensure the accuracy of the test results.

Safe operation:

Pay attention to safety during operation and avoid hands near the platen.

In case of emergency, press the emergency stop button immediately.

Data Recording:

Record all data and observations during the test in detail to ensure data integrity and traceability.

7. Common problems and solutions

Unstable test results:

Reason: Improper pre-treatment of specimen or inaccurate calibration of equipment.

Solution: Ensure that the specimens are pre-treated under standard environmental conditions and that the equipment is calibrated regularly.

Sudden collapse of carton:

Reason: The carton structure is not reasonably designed or the material strength is insufficient.

Solution: Check the structural design and material selection of the carton and make improvements if necessary.

Abnormal operation of equipment:

Reason: Loose sensor or control system failure.

Solution: Check whether the sensor connection is firm, whether the control system parameters are set correctly, and repair if necessary.

Precision Measurement in Packaging

Designed for composite packaging and materials, this tester provides high-accuracy compression resistance testing. It accommodates samples up to 400 400 mm and delivers rapid, real-time results with a resolution of 0.01 N and accuracy within 1% of reading-making it ideal for quality control and R&D.

Advanced Control and Data Management

Control the testing process seamlessly via a microcomputer or touch panel, and select from programmable modes. Effortlessly export and analyze data using USB or RS232 connections, supporting Windows PC compatibility. Automatic peak value hold, data storage, and overload protection optimize your workflow.

Robust Safety and Construction

Built with a high-strength steel frame and equipped with emergency stop and overload protection, safety is prioritized for operators. The tester's servo motor drive and precision sensors ensure dependability, while floor-standing design and low noise ensure it is suitable for both laboratory and industrial environments.

FAQ's of Composite material packaging compression tester:

Q: How does the composite material packaging compression tester operate?

A: The tester operates automatically, driven by a servo motor with adjustable test speeds between 10 and 300 mm/min. Users can control tests via a microcomputer or touch panel interface, and results are shown on an LCD or digital touchscreen for immediate analysis.

Q: What types of packaging can be tested with this equipment?

A: It is suitable for composite material packaging, boxes, cartons, and similar materials, accommodating specimens up to 400 400 mm in size, within the 0-5000 N measuring range.

Q: When should I calibrate the compression tester?

A: Calibration is recommended periodically, based on usage frequency and company standards. A calibration certificate is supplied with the instrument for reference. Regular calibration ensures sustained measurement accuracy (1% of reading).

Q: Where is the compression tester commonly used?

A: This equipment is widely used in laboratories and industrial settings for quality control, product development, and packaging compliance testing, especially in manufacturing and exporting operations.

Q: What is the process for exporting or analyzing test data?

A: Data can be conveniently exported through USB or RS232 interfaces. The included Windows-compatible analysis software allows further processing, storage, and report generation, and a printer can be connected for hard copy output.

Q: What are the key benefits of using this equipment?

A: It delivers high-precision measurements, rapid response (10 ms), automatic data handling, and operator safety. Its programmability and automation effectively streamline testing and compliance in research and production environments.

Q: How do I ensure safe operation of the tester?

A: For safe operation, always make use of the overload protection and emergency stop functions. Follow the instructions provided in the user manual, and verify connections and gas pressure (0.5-0.7 MPa) before use.

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