Energy storage system sand and dust testing equipment

Energy storage system sand and dust testing equipment

271005.0 INR/Unit

Product Details:

  • Automation Grade Automatic
  • Measuring Range Standard IP5X/IP6X sand and dust exposure
  • Test Range Sand & Dust ingress (IP5X, IP6X)
  • Display Type 7-inch Touch Screen
  • Resolution 0.1C, 0.1% RH
  • Port Size DN50
  • Operating Voltage 220V AC
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Energy storage system sand and dust testing equipment Price And Quantity

  • 271005.0 INR/Unit
  • 1 Unit
  • Internal LED test chamber illumination
  • SUS304 stainless steel inner, powder-coated steel exterior
  • Large double-glazed tempered glass
  • Seal-tight single front door with quick-lock handle
  • Approx. 1200 Liters
  • Leakage, over-temperature, leakage air pressure alarms
  • Controlled via variable speed screw feeder
  • <65 dB(A) under normal testing
  • Supplied with calibration certificate
  • +5°C to +35°C
  • Designed for 10 years minimum service life
  • High-efficiency adjustable blower, 0.1 to 30 m/s

Energy storage system sand and dust testing equipment Product Specifications

  • Approx. 650 Kg
  • Programmable test cycles, Data logging, Overload protection, Observation window
  • Cabinet grade 2.0mm cold-rolled steel panel
  • Ambient to 60C (adjustable)
  • 800 mm
  • Sand and Dust Test Chamber
  • < 2 seconds
  • AC 220V / 50Hz
  • 1-6 (adjustable)
  • 50/60 Hz
  • Floor-standing
  • PLC + Touch Screen
  • 0.1 - 30 m/s adjustable
  • Ingress protection (IP) testing, Durability testing for ESS components
  • Energy Storage System Environmental Testing
  • 1800 mm
  • RS485 / USB data export
  • 0.1C, 0.1% RH
  • 7-inch Touch Screen
  • 200 kg max per test
  • Sand & Dust ingress (IP5X, IP6X)
  • Automatic
  • Standard IP5X/IP6X sand and dust exposure
  • Max 1000 x 800 x 800 mm
  • 0.6 MPa
  • 10-80% RH adjustable
  • 2% RH / 0.5C
  • 220V AC
  • 1000 mm
  • DN50
  • Internal LED test chamber illumination
  • SUS304 stainless steel inner, powder-coated steel exterior
  • Large double-glazed tempered glass
  • Seal-tight single front door with quick-lock handle
  • Approx. 1200 Liters
  • Leakage, over-temperature, leakage air pressure alarms
  • Controlled via variable speed screw feeder
  • <65 dB(A) under normal testing
  • Supplied with calibration certificate
  • +5°C to +35°C
  • Designed for 10 years minimum service life
  • High-efficiency adjustable blower, 0.1 to 30 m/s

Energy storage system sand and dust testing equipment Trade Information

  • Cash in Advance (CID)
  • 90 Unit Per Month
  • 5 Days
  • All India

Product Description

Dust Test Chamber Parameter

Item

Specification

Internal dimension

800W*800D*800Hmm

External dimension

1300W*1000D*1700Hmm

Test sample

Size W20cm- L30cm-D15cm, weight 0.5kg

Chamber material

SUS304 Stainless steel

Specifications of square mesh sieve

Mesh hole 75um, mesh metal wire diameter 50um

Talcum powder amount

2kg/ m

Airflow speed

No more than 2m/s

Door

Left open door with tempered glass door

Controller

PLC Touch Screen controller, programmable to set as below cycle:

a. Blowing dust time (Stop/Blow) m/s

b. Cycle time: can be adjusted

c. Pre-set test time: 0s ~99m99s

Vacuum system

Pressure gauge, air filter, Pressure regulating FRL, connecting pipe, Vacuum pump

Vacuum pump capacity

60-600 L/H

Fan

Centrifugal fan

Safety protection devices

Meter over-temperature function, Phase shortage protection, Power short-circuit protection

Sand and dust test equipment for energy storage systems is specially designed to evaluate the protection, durability and reliability of energy storage systems (e.g. battery storage systems, supercapacitors, fuel cells, etc.) in sand and dust environments. As energy storage systems are widely used in various application scenarios, especially in outdoor and harsh environments, it is especially important to ensure their normal operation in sand and dust environments. The following is detailed information about the sand and dust test equipment for energy storage systems:
1. Functions and Uses
- Simulation of sand and dust environment: Through the sand and dust generating device, sand and dust are generated and circulated to simulate the sand and dust environment that may be encountered by the energy storage system in actual use, such as deserts, construction sites and mining areas.
- Dustproof Performance Test: Evaluates the dustproof performance of the energy storage system in a sandy environment to ensure that its internal components are not subject to dust intrusion, which could affect its performance and safety.
- Comprehensive test: In addition to the dustproof performance, it can also test the performance of the energy storage system under different temperature and humidity conditions, as well as its mechanical and electrical performance.
2. Main technical parameters
- Sand and dust concentration: usually between 2g/m and 4g/m, which can be adjusted according to the test standard.
- Air velocity: usually between 0.5m/s and 10m/s to simulate the sand dust environment under different wind speed conditions.
- Testing time: Programmable control, up to several hundred hours, depending on the test standard and customer requirements.
- Sand and dust type: Talcum powder, silica sand, etc. are usually used as sand and dust sources, and these materials can better simulate sand and dust in the natural environment.
- Internal size: Depending on the model, the size can range from a few cubic meters to tens of cubic meters to accommodate different sizes of energy storage systems.
- Temperature control: Some units are equipped with a temperature control system to simulate sand and dust environments under different temperature conditions, typically ranging from -40C to +85C.
- Humidity control: Some of the equipment is equipped with humidity control system, which can simulate the sand and dust environment under different humidity conditions, usually the humidity range is between 10%RH and 98%RH.
3. Test Standards and Methods
- IEC 60529: International Electrotechnical Commission's test standard on the protection level of the enclosure, which stipulates the dustproof test methods for IP5X and IP6X.
- GB/T 2423.37: Chinese national standard, which specifies the method of sand and dust test in the environmental test of electrical and electronic products.
- ISO 12103-1: International Organization for Standardization (ISO) standard for road vehicles - Environmental conditions and tests, which specifies the method of sand and dust test.
- MIL-STD-810G: U.S. military standard specifying environmental engineering considerations and laboratory test methods, including sand and dust testing.
- UL 9540: Underwriters Laboratories safety standard for energy storage systems, includes requirements for environmental testing.
4. Test Procedure
1.
Initial Testing: Initial testing of the energy storage system for appearance, basic functionality, and electrical performance under standard environmental conditions.
2.
Sample placement: Place the energy storage system in the test chamber to ensure that it is in normal working condition.
3.
Setting parameters: set parameters such as sand and dust concentration, airflow speed, test time, etc. according to test standards or customer requirements.
4.
Start test: Start the test chamber and begin the sand and dust test.
5.
Continuous monitoring: during the test, regularly monitor the performance and status of the energy storage system and record the relevant data.
6.
End of test: After the test, take out the samples, carry out appearance and function checking, and evaluate the test results.
5. Assessment Criteria
- Appearance inspection: Check whether there is any sand and dust deposition on the surface of the energy storage system and whether there is any sand and dust entry in the sealing part.
- Function test: Test whether the functions of the energy storage system are normal and whether they are affected by sand and dust.
- Sealing test: Evaluate the sealing performance of the energy storage system to ensure that sand and dust will not enter the interior and affect its normal operation.
- Electrical performance: Test whether the electrical performance of the energy storage system is affected, such as insulation resistance and contact resistance.
- Safety performance: Test the safety performance of the energy storage system to ensure that no short-circuit, overheating and other safety problems will occur in the sand and dust environment.
6. Application areas
- Battery storage system: Test the dustproof performance and safety of the battery storage system in the sand and dust environment.
- Supercapacitor: Test the dustproof performance and electrical performance of supercapacitor under sand and dust environment.
- Fuel Cells: Testing the dust protection and safety of fuel cells in sand and dust environments.
- Solar energy storage system: Test the dustproof performance and electrical performance of solar energy storage system under sand and dust environment.
7. Precautions
- Safe operation: Operators should wear protective equipment, such as dust masks and protective glasses.
- Equipment Maintenance: Regularly check and maintain the equipment to ensure its normal operation, especially the sand and dust generating device and airflow control system.
- Sand and dust recovery: sand and dust should be recovered in time after use to avoid environmental pollution.
- Temperature and humidity control: Ensure the uniformity of temperature and humidity in the test chamber to avoid localized overheating or over-wetting.
- Environmental control: Keep the test environment clean to avoid external sand and dust affecting the test results.
8. Advantages
- Precise control: able to accurately control the sand and dust concentration, airflow speed and temperature and humidity conditions to ensure the stability and consistency of the test environment.
- Simulation of the real environment: through the composite test of sand and dust and airflow, it simulates the sand and dust conditions in the real environment and improves the authenticity of the test.
- Versatility: Not only sand and dust testing, but also simulation testing of temperature, humidity and other environmental factors.
- Programmable control: Users can set different test parameters as needed to improve the flexibility and adaptability of the test.
- Safety assessment: Special attention is paid to the safety performance test of the energy storage system to ensure its safe operation in sand and dust environments.


Superior Construction for Longevity and Precision

Our equipment features a SUS304 stainless steel interior and powder-coated steel exterior, ensuring resistance to corrosion and mechanical wear for a minimum service life of ten years. The double-glazed tempered glass observation window and internal LED illumination support clear, safe monitoring throughout testing cycles. Precise environmental controls and construction standards guarantee reliable results during every test.


Comprehensive Testing Capabilities for ESS Components

Engineered for versatility, this test chamber covers a wide range of parameters, including adjustable airflow, humidity, and temperature. It accommodates up to six specimens per test cycle, supporting maximum dimensions of 1000 x 800 x 800 mm and weights up to 200 kg. These features make the system ideal for evaluating the ingress and durability performance of modern energy storage systems.


Automated Operation and Advanced Safety Features

A PLC with a touch screen interface simplifies control and programming of test cycles, while data logging and USB/RS485 export facilitate comprehensive test tracking. The chamber offers robust safety with alarms for leakage, over-temperature, and pressure, as well as overload protection, making it a safe, dependable choice for rigorous laboratory and manufacturing settings.

FAQ's of Energy storage system sand and dust testing equipment:


Q: How does the sand and dust test chamber simulate real-world environmental conditions for ESS components?

A: The chamber allows precise adjustment of airflow (0.1-30 m/s), humidity (10-80% RH), and temperature (ambient up to 60C), closely replicating harsh sand and dust conditions an energy storage system might experience in the field. The controlled dust feed rate and programmable testing cycles further enhance real-world simulation.

Q: What steps are involved in conducting a standard ingress protection (IP5X/IP6X) test with this chamber?

A: Begin by setting your desired parameters via the PLC touch screen. Place up to six specimens inside (max 1000x800x800 mm each). Seal the front door, then start the programmable test cycle. The chamber controls airflow and dust feed to specified levels and logs results automatically for review and export.

Q: When should calibration and maintenance be performed on the equipment?

A: Each chamber is supplied with an initial calibration certificate. For optimal accuracy, calibration is recommended annually or as required by your quality management system. Routine maintenance involves visual checks of seals, air filters, and blowers, typically scheduled monthly or according to usage levels.

Q: Where can this equipment be installed and operated safely?

A: The chamber is floor-standing and requires a stable space with sufficient ceiling clearance (max height 1800 mm) and access to 220V AC power. It should be operated in an ambient environment between +5C and +35C, ideally in a laboratory, manufacturing, or quality control facility with good ventilation.

Q: What are the primary benefits of using this sand and dust test chamber for energy storage systems?

A: Benefits include improved product reliability through comprehensive durability testing, conformity with international standards (IP5X/IP6X), and automation features that save time and reduce human error. The system's robust safety and data-logging functionalities further streamline testing processes.

Q: How is data from testing cycles recorded and exported?

A: Testing data is continuously logged and can be exported via RS485 or USB ports for in-depth analysis and record-keeping. This supports compliance documentation and helps track quality trends over time.

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