Mobile lithium battery short circuit testing machine

246045.0 INR/Unit

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Product Details:

Measuring Range 0-1000A
Humidity 20% to 80% RH
Operating Voltage 220V AC
Specimen Size Max 200x200 mm
Features Overcurrent Protection, Data Logging, Real-Time Monitoring
Port Size Standard Compression Plate: 200x200 mm
Frequency 50/60 Hz
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Mobile lithium battery short circuit testing machine Price And Quantity

Price 246045.0 INR/Unit
Minimum Order Quantity 1 Unit

Sample Fixture Type Universal Adjustable Clamps
Safety Interlock Emergency Stop & Door Lock
Short Circuit Duration Programmable, 1-99s
Data Output Format CSV, PDF
Chamber Material Stainless Steel
Test Standard Compliance IEC 62133, UN38.3, GB/T 18287
Power Consumption 1.5 kW
Cooling System Integrated Fan Cooling
Alarm System Audio-Visual Alarm for Faults

Mobile lithium battery short circuit testing machine Product Specifications

Number of Specimens 1 per cycle
Application Testing Mobile Lithium Battery Short Circuit Behavior
Interface Type USB, RS232
Response Time 1 ms
Accuracy 0.5% F.S.
Usage Battery Reliability Test
Resolution 0.01A
Mounting Type Floor Standing
Test Stroke 0-300 mm
Max Height 320 mm
Display Type Digital Touchscreen
Machine Weight Approx. 200 kg
Measuring Range 0-1000A
Specimen Size Max 200x200 mm
Operating Voltage 220V AC
Test Width 210 mm
Control Mode PLC Automatic Control
Test Speed Adjustable, 10-500 mm/min
Humidity 20% to 80% RH
Port Size Standard Compression Plate: 200x200 mm
Temperature Room Temperature to 60C
Frequency 50/60 Hz
Features Overcurrent Protection, Data Logging, Real-Time Monitoring
Gas Pressure 0.5-0.7 MPa
Test Range 10-1000A Short Circuit Current
Capacity Up to 1000A
Automation Grade Automatic
Equipment Type Battery Short Circuit Tester
Power Supply AC 220V, 50Hz

Sample Fixture Type Universal Adjustable Clamps
Safety Interlock Emergency Stop & Door Lock
Short Circuit Duration Programmable, 1-99s
Data Output Format CSV, PDF
Chamber Material Stainless Steel
Test Standard Compliance IEC 62133, UN38.3, GB/T 18287
Power Consumption 1.5 kW
Cooling System Integrated Fan Cooling
Alarm System Audio-Visual Alarm for Faults

Mobile lithium battery short circuit testing machine Trade Information

Payment Terms Cash in Advance (CID)
Supply Ability 90 Unit Per Month
Delivery Time 7 Days
Main Domestic Market All India

Product Description

Cell phone lithium battery short circuit tester solution

Introduction The short circuit safety of cell phone lithium batteries is a key link to ensure the safety of cell phone use. Short-circuit tester is used to simulate the performance of lithium battery in short-circuit situation and evaluate its safety performance and reliability.

Purpose of short circuit test

Detect the thermal stability of the battery in a short-circuit situation.

Evaluate whether the battery is subject to fire, explosion and other safety accidents.

Confirm the protection effect of Battery Management System (BMS) in case of short circuit.

Components of Short Circuit Tester

Power supply system: Provides stable charging and discharging power.

Short-circuit device: simulates external or internal short-circuit with adjustable short-circuit resistance.

Data acquisition system: real-time monitoring of battery voltage, current, temperature and other parameters.

Safety protection system: including over-temperature protection, over-current protection, etc., to ensure the safety of the test.

Test fixture: fix the battery to ensure good contact.

Test Standards and Requirements

Comply with international standards, such as IEC 62133, UN 38.3, etc.

Record the reaction data of the battery during the test, such as temperature change and voltage drop.

The test results should comply with safety standards to ensure that no safety accidents will occur when the battery is short-circuited.

Test Steps

Preparation stage: Fully charge the battery and prepare the test equipment.

Short-circuit simulation: Use the short-circuit device to simulate a short-circuit situation and observe the battery reaction.

Data Recording: Record the voltage, current, temperature and other parameters of the battery in real time.

Result analysis: Analyze the short-circuit safety performance of the battery according to the recorded data.

Model	DR-D201
Inner box size	500x500x500mm (width x depth x height);
Equipment dimensions	700x800x1530mm (width x depth x height);
Internal material	SUS201 stainless steel plate, thickness 1.2mm, with Teflon affixed;
External material	1.5mm thick cold-rolled steel plate with paint treatment;
Observation window	The size is 250x250mm two-layer tempered glass, the transparent window is equipped with stainless steel mesh;
Smoke outlet	100mm in diameter, located at the back of the box;
Pressure relief port	The size of the opening is 200x200mm, located on the back side of the box. When the sample explodes, the pressure relief port will pop open to relieve the pressure;
Box door	The single door opens to the left, the box door is equipped with a safety limit switch, and the side is equipped with an explosion-proof chain. The device can be operated only when the box door is closed to ensure the safety of personnel;
Test hole	There are 2 test holes with a diameter of 50mm on the left side of the device, which are convenient for putting in the collection lines of temperature, voltage, current, etc.;
Lighting device	It is convenient to observe the state of the tested sample;
Temperature collection range	RT-1000;
Temperature acquisition channel	1 channel;
Temperature display accuracy	0.5;
Voltage acquisition range	0-100V;
Voltage acquisition channel	1 channel;
Voltage display accuracy	0.5%;
Maximum short-circuit current	1000A;
Current acquisition channel	1 channel;
Current display accuracy	0.5%;
The internal resistance of the device loop	8020m;
Equipment movement	There are four universal casters at the bottom of the equipment, which can be moved freely;
Control method	PLC touch screen control;
Equipment weight	85Kg
Power supply	AC220V;50Hz/60Hz

Temperature-controlled short-circuit test chambers need to be CNAS certified for the following reasons:

Ensure testing accuracy and reliability: CNAS certification is an authoritative certification of the quality and accuracy of laboratories and test equipment. Through the certification, temperature-controlled short-circuit tester can ensure that the results it provides in the testing process are accurate and reliable, in line with relevant international standards and industry norms.

Enhanced product quality assurance: For manufacturers and users, CNAS certification represents that a product has been rigorously evaluated for safety, stability and compliance. Certified test chambers can better meet quality control requirements and enhance product competitiveness in the market.

Meet Compliance Requirements: Many industries, especially those involved in safety and product conformity certification (e.g. electronics, electric power, etc.), require products and equipment to comply with specific standards. CNAS certification ensures that temperature-controlled short-circuit test chambers comply with relevant international or national standards, and satisfy the compliance requirements of regulatory agencies.

International Recognition: CNAS is an organization accredited by the Certification and Accreditation Administration of China (CAAC) and its certification is internationally recognized. Equipment certified by CNAS can gain the trust of the international market and enhance the global competitiveness of the products.

Advanced Battery Testing Efficiency

Enhance your testing capabilities with this automatic short circuit tester, specifically engineered for mobile lithium batteries. Programmable durations, adjustable test speeds (10-500 mm/min), and precise control down to a 0.01A resolution provide comprehensive, repeatable results. Universal adjustable clamps and a wide test range (10-1000A) make it highly adaptable.

Comprehensive Safety Features

Operator and equipment safety is paramount. The machine is equipped with a secure safety interlock system, including an emergency stop and door lock, plus an integrated audio-visual alarm to indicate any operational faults. Overcurrent protection, robust chamber construction, and real-time monitoring ensure safe and controlled testing environments.

User-Friendly Data Management

All test data is logged and exported in CSV or PDF formats via USB and RS232 interfaces, supporting detailed assessment and reporting. The digital touchscreen offers intuitive control and instant access to real-time test information, streamlining workflow and enabling efficient data analysis for quality assurance and compliance purposes.

FAQ's of Mobile lithium battery short circuit testing machine:

Q: How does the machine ensure the safety of operators during battery short circuit tests?

A: The tester incorporates multiple safety features, including a stainless steel chamber, emergency stop, door lock interlock, and an audio-visual alarm system that promptly alerts users to any faults or unsafe conditions during operation. These safeguards protect both the operator and equipment.

Q: What types of batteries can be tested using this equipment and in what environment?

A: This machine is designed for mobile lithium batteries with maximum specimen sizes of 200x200 mm. Testing is carried out within a programmable environment, with a test chamber accommodating temperatures from room temperature up to 60C and humidity ranging from 20% to 80% RH.

Q: When should a battery manufacturer use this short circuit testing equipment?

A: Manufacturers should use this tester during development, quality assurance, and compliance testing to evaluate battery performance and reliability under short circuit conditions. It is also essential for meeting international safety standards such as IEC 62133 and UN38.3.

Q: Where is this machine best installed for optimal operation?

A: The battery short circuit tester is designed as a floor-standing unit and should be installed in a dedicated laboratory, research, or production area with an AC 220V, 50Hz power supply and appropriate ventilation for integrated fan cooling.

Q: What is the process for conducting a short circuit test with this equipment?

A: Operators mount the battery sample using universal adjustable clamps, set programmable parameters such as current (10-1000A) and duration (1-99s), and initiate the test via the digital touchscreen. The PLC control ensures automatic execution, safety interlocks engage, and all data is logged in real time.

Q: How can users access and analyze the test data generated by this machine?

A: Test results are saved in digital formats, including CSV and PDF, and can be exported via USB or RS232 for further analysis and reporting. The touchscreen interface provides immediate access to historical and real-time data for quick review and quality assessments.

Q: What are the main benefits of utilizing this automatic short circuit tester?

A: Using this tester ensures accurate, repeatable battery safety assessments, compliance with critical safety standards, and enhanced reliability analysis. Its automation, robust data management, advanced safety, and flexibility make it an essential tool for battery manufacturers and testing laboratories.

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