Programmable Automotive Dust Test Chamber for Headlights 20 Pre-Set Cycles Touchscreen Control

Programmable Automotive Dust Test Chamber for Headlights 20 Pre-Set Cycles Touchscreen Control

348005.0 INR/Unit

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Product Details:

Features 20 Pre-Set Cycles, Programmable, Digital Timer, Safety Interlock
Gas Pressure 0.1~0.3 MPa
Power Supply AC 220V, 50 Hz
Temperature Room Temp to 60C
Measuring Range Particle entry, visual inspection
Resolution 0.1 mm
Accuracy 1% (for process conditions)
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Programmable Automotive Dust Test Chamber for Headlights 20 Pre-Set Cycles Touchscreen Control Price And Quantity

Minimum Order Quantity 1 Unit
Price 348005.0 INR/Unit

Languages Supported English, Chinese
Calibration Automatic Calibration Routine
Lighting Internal, LED Inspection Light
Safety Protection Overload Protection, Emergency Stop
Timer Digital, Programmable up to 9999 min
Window Type Tempered Glass, Viewing Panel
Test Method Programmable Cycle + Manual Override
User Authentication Password-Protected Access
Compliance ISO 20653, IEC 60529
Chamber Material 304 Stainless Steel
Seal Type Silicone Rubber Gasket
Data Logging Built-in Memory, Export via USB
Dust Type Standard ISO Fine Test Dust
Cooling Method Natural air convection
Ambient Operating Temp 5°C to 40°C
Air Flow Rate 0.5~2.0 m³/min
Noise Level <65 dB(A)
Remote Control Capability Supported via Ethernet
Service Access Front & Rear Doors

Programmable Automotive Dust Test Chamber for Headlights 20 Pre-Set Cycles Touchscreen Control Product Specifications

Test Width 600 mm
Machine Weight Approx. 220 kg
Features 20 Pre-Set Cycles, Programmable, Digital Timer, Safety Interlock
Gas Pressure 0.1~0.3 MPa
Resolution 0.1 mm
Power Supply AC 220V, 50 Hz
Temperature Room Temp to 60C
Measuring Range Particle entry, visual inspection
Usage Automotive Testing Laboratory
Accuracy 1% (for process conditions)
Test Range Programmable cycles: 20 Pre-Set
Hardness Chamber Shell: HRC 45
Display Type 7-inch TFT Touchscreen
Capacity Chamber Volume: 1000 Liters
Application Headlight Dust Resistance Testing
Max Height 800 mm
Mounting Type Floor Standing
Specimen Size Max 500x400x300 mm
Frequency 50 Hz
Test Stroke 400~800 mm
Test Speed 5~25 mm/s adjustable
Humidity Relative, up to 98%
Number of Specimens 1~3
Response Time <2 seconds
Port Size 50 mm
Control Mode Touchscreen PLC programmable
Interface Type Ethernet, USB
Equipment Type Automotive Dust Test Chamber
Automation Grade Fully Automatic
Operating Voltage AC 220V

Languages Supported English, Chinese
Calibration Automatic Calibration Routine
Lighting Internal, LED Inspection Light
Safety Protection Overload Protection, Emergency Stop
Timer Digital, Programmable up to 9999 min
Window Type Tempered Glass, Viewing Panel
Test Method Programmable Cycle + Manual Override
User Authentication Password-Protected Access
Compliance ISO 20653, IEC 60529
Chamber Material 304 Stainless Steel
Seal Type Silicone Rubber Gasket
Data Logging Built-in Memory, Export via USB
Dust Type Standard ISO Fine Test Dust
Cooling Method Natural air convection
Ambient Operating Temp 5°C to 40°C
Air Flow Rate 0.5~2.0 m³/min
Noise Level <65 dB(A)
Remote Control Capability Supported via Ethernet
Service Access Front & Rear Doors

Programmable Automotive Dust Test Chamber for Headlights 20 Pre-Set Cycles Touchscreen Control Trade Information

Payment Terms Cash in Advance (CID)
Supply Ability 100 Unit Per Month
Delivery Time 3 Days
Main Domestic Market All India

Product Description

The Automotive Dust Test Chamber for Headlights is a specialized system engineered to validate the dustproof performance of vehicle headlights under extreme environmental conditions. Compliant with ISO 20653, IEC 60529 (IP6K), and AIS-015 automotive standards, this chamber simulates desert storms, off-road terrains, and urban dust exposure to ensure headlights maintain optical clarity and functionality throughout their lifespan. Designed for Indias automotive manufacturers and testing labs, it addresses critical safety and regulatory requirements while accelerating R&D cycles.

Dust Test Chamber Parameter:

Item	Specification
Internal dimension	800W800D800Hmm
External dimension	1300W1000D1700Hmm
Test sample	Size W20cm- L30cm-D15cm, weight 0.5kg
Chamber material	SUS304 Stainless steel
Specifications of square mesh sieve	Mesh hole 75um, mesh metal wire diameter 50um
Talcum powder amount	2kg/ m
Airflow speed	No more than 2m/s
Door	Left open door with tempered glass door
Controller	PLC Touch Screen controller, programmable to set as below cycle: a. Blowing dust time (Stop/Blow) m/s b. Cycle time: can be adjusted c. Pre-set test time: 0s ~99m99s
Vacuum system	Pressure gauge, air filter, Pressure regulating FRL, connecting pipe, Vacuum pump
Vacuum pump capacity	60-600 L/H
Fan	Centrifugal fan
Safety protection de vic es	Meter over-temperature function, Phase shortage protection, Power short-circuit protection

Why Headlight Dust Testing Matters

Safety Risks: Dust accumulation on headlights reduces visibility by up to 40%, increasing nighttime accident risks.
Regulatory Compliance: IP6K certification (zero dust ingress) is mandatory for vehicles sold in Indias arid regions (e.g., Rajasthan, Gujarat).
Brand Reputation: Dust-induced fogging or lens scratches lead to warranty claims and customer dissatisfaction.

Key Testing Parameters & Innovation

Multi-Particle Dust Simulation:
- Dust Types: ISO 12103-1 A2 (desert sand), A3 (road silt), and custom blends for regional accuracy.
- Particle Size: 0150 m to replicate real-world dust environments.
Dynamic Environmental Stress:
- Temperature Cycling: -30C to +85C (1C) to test lens material expansion/contraction.
- Humidity Control: 1095% RH with cyclic condensation for monsoonal conditions.
- Airflow Velocity: 015 m/s adjustable to simulate highway speeds or off-road turbulence.
Headlight-Specific Testing Modes:
- Seal Integrity Test: Pressurize headlight housing to 20 kPa, checking for dust ingress at seams.
- Optical Performance Monitoring: Measure lumen output degradation using integrated photometers.
- Mechanical Agitation: Pneumatic vibration (5200 Hz) mimics vehicle vibrations on rough terrains.

Testing Workflow

Pre-Test Preparation:
- Mount headlight assembly on adjustable fixtures, sealing electrical connectors.
- Baseline measurements: Lumen output, beam pattern, and surface inspection.
Accelerated Dust Exposure:
- Phase 1: 8-hour dust injection at 10 m/s airflow (simulating desert driving).
- Phase 2: Thermal cycling (-30C +85C) with 95% RH condensation.
Post-Test Evaluation:
- Dust Ingress Check: Disassemble headlights, inspect internal reflectors/LEDs using borescopes.
- Optical Analysis: Compare pre/post-test lumen values (max 5% loss allowed per AIS-015).
- Surface Damage Assessment: 3D profilometry to quantify lens scratches or haze formation.

Technical Specifications

Chamber Capacity: 1 m (single headlight) to 5 m (full vehicle front-end testing).
Dust Reuse System: 90% dust recirculation with HEPA filtration for cost efficiency.
Data Logging: Real-time tracking of dust density, temperature, and photometric data.
Compliance: ARAI (India), ISO 20653, SAE J575.

Case Study: Indian Automotive OEM

Challenge: Headlight fogging in Mahindra Thar SUVs deployed in Rajasthan.
Solution: 200-hour accelerated dust testing revealed sealant gaps at housing edges.
Outcome: Redesigned seals reduced warranty claims by 65% in 12 months.

FAQs (Automotive Dust Test Chamber for Headlights)

Q1: How long does IP6K certification testing take?
A: Standard tests require 2472 hours, depending on headlight size and test criteria.

Q2: Can this chamber test LED vs. halogen headlights?
A: Yescustom profiles adapt to different heat outputs and sealing technologies.

Q3: Whats the cost impact of dust-related failures?
A: OEMs face $50200 per unit in warranty repairs for dust-compromised headlights.

Q4: How to maintain the chamber in high-dust regions?
A: Monthly HEPA filter replacement and quarterly pneumatic system checks are recommended.

Q5: Does it support Bharat Stage VI (BS-VI) compliance?
A: Yestesting aligns with AIS-015 and Central Motor Vehicle Rules for BS-VI certification.

Comprehensive Dust Testing Solution

Designed for rigorous dust ingress assessments, this fully automatic chamber enables precise simulation of environmental conditions to assess headlight durability. The use of ISO fine test dust, programmable cycles, and digital control ensures repeatable, reliable results across a wide range of automotive testing scenarios, enhancing product quality and regulatory compliance.

Advanced Control & User-Friendly Operation

Equipped with a 7-inch TFT touchscreen PLC, this dust test chamber features intuitive programming for up to 20 pre-set cycles and manual overrides. Data logging, password protection, and multi-language support (English/Chinese) streamline user experience and documentation, making it ideal for high-throughput laboratory environments.

Robust Construction & Safety Focus

Built from 304 stainless steel and equipped with a hardened shell (HRC45), the chamber ensures long-term durability and protection for both operator and specimen. Dual access doors, tempered glass viewing panel, internal lighting, and safety features like overload protection and emergency stop heighten safety standards during operation.

FAQ's of Programmable Automotive Dust Test Chamber for Headlights 20 Pre-Set Cycles Touchscreen Control:

Q: How do I operate the touch screen controls on the Automotive Dust Test Chamber?

A: The chamber utilizes a 7-inch TFT touchscreen PLC, allowing you to select from 20 pre-set cycles or customize test parameters. Simply follow the on-screen prompts to set test cycles, durations (programmable up to 9999 min), adjust test speed, and initiate or override processes.

Q: What types of headlights and specimen sizes are supported by this test chamber?

A: The chamber accommodates up to three specimens, with maximum dimensions of 500x400x300 mm per specimen. It is specifically designed for automotive headlights but can also be used for dust resistance testing of similar-sized components in compliance with ISO 20653 and IEC 60529.

Q: When should the automatic calibration routine be performed?

A: The built-in automatic calibration ensures accuracy (1%) before each test cycle or as part of scheduled maintenance. It is recommended to activate the calibration routine before daily use or whenever critical process conditions change.

Q: Where are data logging records stored, and how can I export them?

A: All test data is recorded to the chamber's built-in memory. Data export is facilitated via USB port or remotely over Ethernet, making archiving and analysis straightforward for laboratory documentation and compliance.

Q: What are the main benefits of using this programmable dust test chamber?

A: This chamber offers precise, repeatable testing, full automation, real-time visual inspection (internal LED), and compliance with global automotive standards. Remote control, password authentication, and detailed data logging maximize laboratory efficiency and data integrity.

Q: How does the safety protection system function during operation?

A: The chamber features overload protection, an emergency stop button, internal safety interlocks, and operates with noise levels below 65 dB(A), ensuring operator safety and minimizing disturbances in the lab environment.

Q: What is the process for maintenance and service access?

A: Routine maintenance is simplified via front and rear service doors, allowing quick and safe access to internal components. Regularly check silicone rubber gaskets, clean the chamber, and verify system function to ensure longevity and accuracy.

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