Product Description
| Item | Specification |
| Internal dimension | 800W*800D*800Hmm |
| External dimension | 1300W*1000D*1700Hmm |
| Test sample | Size W20cm- L30cm-D15cm, weight 0.5kg |
| Chamber material | SUS304 Stainless steel |
| Specifications of square mesh sieve | Mesh hole 75um, mesh metal wire diameter 50um |
| Talcum powder amount | 2kg/ m |
| Airflow speed | No more than 2m/s |
| Door | Left open door with tempered glass door |
| Controller | PLC Touch Screen controller, programmable to set as below cycle: a. Blowing dust time (Stop/Blow) m/s b. Cycle time: can be adjusted c. Pre-set test time: 0s ~99m99s |
| Vacuum system | Pressure gauge, air filter, Pressure regulating FRL, connecting pipe, Vacuum pump |
| Vacuum pump capacity | 60-600 L/H |
| Fan | Centrifugal fan |
| Safety protection devices | Meter over-temperature function, Phase shortage protection, Power short-circuit protection |
Dustproof test equipment for rubber products should focus on meeting the needs of material durability assessment, dynamic environment simulation and microscopic morphology analysis, and is mainly used for verifying the physical property changes (e.g. cracks, deformation, increase in permeability, etc.) of rubber seals, tire treads, cable jackets, etc., under long-term exposure to sand and dust. The following are its specialized design and technical points:
1. Core technical features
(1) Precise environmental simulation
- Dynamic wind-sand cycle:
Wind speed range 0.1-30 m/s (simulating strong desert wind or industrial dust environment), wind field uniformity error 3%.
Support intermittent cycling mode (e.g. 8h running + 16h stopping, simulating day and night alternation).
- Fine control of sand and dust parameters:
Sand and dust concentration 10-500 g/m (optional quartz sand, calcium carbonate and other test media with different particle sizes, particle size range 0.063-2.0 mm).
Humidity coupling: support dry and wet sand and dust mixing (humidity 20%-95% RH), simulate the sediment infiltration scene after rain.
(2) Rubber characteristic adaptation function
- Temperature stress loading:
Temperature cycling: -40C ~ +150C (1C accuracy), simulating the risk of cracking due to thermal expansion and contraction.
Cryogenic freezing: rapid cooling down to -70C to test the critical point of rubber embrittlement.
- Mechanical vibration superposition:
Equipped with an electromagnetic shaker with a frequency range of 5-2000 Hz to simulate dynamic loads from transportation vibrations or wind and sand impacts.
(3) Observation and analysis system
- Micro-morphology monitoring:
Built-in industrial camera (resolution 20 million pixels) + ring LED light source, real-time photography of surface cracks, particles embedded and other changes.
Support 3D laser scanning, quantitatively analyze surface roughness (Ra 0.8 m).
- Permeability testing:
Integrated gas permeability meter (e.g. nitrogen permeability method) to measure sealing performance degradation due to sand and dust intrusion.
2. Typical application scenarios
- Automotive seals: Verification of the durability of door seals and oil seals in wind and sand environments.
- Tire Rubber: Abrasion and puncture resistance test of tread pattern under sand and gravel impact.
- Cable sheathing: Evaluation of outdoor cable sheathing's ability to block dust intrusion.
- Medical Catheters: Biocompatibility verification of medical rubber catheters under dust contamination.
3.Questions and Answers about Dust Test Equipment for Rubber Products
What are the specific requirements for dust particles used in rubber products dust test equipment? A: Dust particles used in rubber products dust test equipment need to be strictly screened to ensure that their size, shape and hardness meet the test standards. The particle diameter should be within a specific range to simulate the actual dust environment. In addition, the hardness of the particles should be similar to the actual dust to ensure the accuracy of the test results. By using specific dust particles, the performance of rubber products under dust conditions can be realistically assessed.
How is the temperature and humidity of the equipment controlled? A: The equipment is equipped with built-in heating and cooling systems to control the temperature of the test environment to ensure that it is stabilized within the set range. Humidity is regulated by humidifiers and dehumidifiers to maintain the desired humidity level. The system may also contain temperature and humidity sensors that are monitored in real time and automatically adjusted to maintain precise environmental conditions.
What are the features of the equipment's data logging and analysis capabilities? A: Rubber product dust test equipment features a data logging and analysis system that records dust concentration, temperature, humidity and sample performance data in real time. These data can be stored inside the equipment or exported to a computer for further analysis. The system provides data charts and statistical analysis functions to help users intuitively understand the performance changes of rubber products under different conditions, and has a data backup function to ensure the safety of test data.
What are the main safety protection functions of the equipment? A: The equipment is equipped with an emergency stop button for quick shutdown in case of emergency. In addition, there is an overload protection function that detects power overload or equipment failure and automatically cuts off the power supply to prevent damage. Troubleshooting features help to quickly locate problems and reduce repair time. The equipment may also be equipped with safety door locks and warning lights to ensure the safety of operators.
What are the precautions for the maintenance of the rubber products dust test equipment? A: Maintenance includes regular cleaning of the interior and exterior of the equipment, especially the dust supply system and sample fixtures, to remove dust and dirt. The dust supply system needs to be checked for smooth flow and worn seals and filters should be replaced regularly. In addition, the temperature and humidity control systems should be calibrated regularly to ensure their accuracy. Maintenance should be carried out by specialized personnel using appropriate tools and cleaning agents. Maintenance records should be established to track equipment history and failures to prolong equipment life and ensure stable operation.
Comprehensive Dustproof Testing for Rubber ProductsDesigned specifically for laboratory and industrial settings, this dustproof testing chamber meets stringent requirements for rubber product evaluation. With digital programmable controls, customizable capacity, and precise environmental settings, you can reliably test ingress resistance under a variety of conditions. Built with stainless steel and equipped with a tempered glass observation window, the chamber delivers robust durability and clear visibility during tests.
Advanced Features for Enhanced Test AccuracyOur equipment integrates a digital LCD display for real-time monitoring, an automatic timer, and programmable test parameters. The system maintains uniform dust circulation with a vortex fan, and the control mode enables easy adjustments via touch screen or PLC. Overload protection and emergency stops ensure operator safety, while adjustable test speeds and environmental parameters provide consistent, accurate results for every specimen.
FAQs of Rubber product dustproof testing equipment:
Q: How does the dustproof testing equipment evaluate rubber products?
A: The dustproof testing chamber evaluates rubber products by exposing them to a controlled environment filled with standard talcum dust. The built-in vortex fan circulates dust at adjustable speeds and cycles, allowing precise simulation of real-world conditions. Various environmental factors such as humidity and temperature can be set within programmable ranges to assess the products resistance to dust ingress.
Q: What test parameters can I control with this equipment?
A: Users can adjust test speed (0-60 cycles/min), ambient temperature (+10C~+60C), humidity (20%90% RH), test stroke (0-200 mm), and programmable timer (0999 minutes). The number of test specimens (1-3) and total test width (up to 300 mm) can also be configured. All settings are managed via a digital touch screen or PLC interface for convenient operation.
Q: When should I use this dustproof testing chamber?
A: This equipment is suitable whenever you need to assess dust ingress protection and durability of rubber products. It is ideal for quality assurance, research, and certification in laboratory or industrial environments, especially prior to product launch or compliance testing with industry standards.
Q: Where is the dustproof testing equipment typically used?
A: The testing chamber is primarily used in laboratories, manufacturing plants, and quality control departments focused on rubber product performance evaluation. As a floor-standing, automatic-grade machine, it is suitable for both small-scale R&D labs and larger industrial facilities.
Q: What is the process for conducting a test with this chamber?
A: To perform a test, place the specimen(s) inside the stainless steel chamber and use the touch screen/PLC to set desired environmental parameters, test speed, and timer. The integrated vortex fan circulates standard talcum dust, while the LCD display provides real-time data. The equipment automatically logs results and triggers safety systems if overload or emergency conditions occur.
Q: How does the automatic timer and programmable control benefit my testing?
A: The automatic timer and programmable control streamline test scheduling, allowing unattended operation and repeatable, accurate results. This reduces manual intervention, enhances consistency, and ensures reliable data for product quality assessments.