Product Description
Item | DR-B211-900 | DR-B211-1200 | DR-B211-1500 |
Max. Force | 10KN(1000 kg ,2205lb) | 20KN(2000 kg, 4409lb) | 50KN(5000kg,11023lb) |
Load cell | 1 load cell for highest accuracy |
Control system | Dual control (Computer control with Windows mode+Touch screen control ) |
Servo Motor | 400W | 750W |
Servo Driver | 400W | 750W |
Screws | Ball screws(Double ball guide rod design, high transmission accuracy, high transmission power efficiency) |
Force reading | Gf, kgf, Ibf, N, KN, T etc |
Load cell Resolution | 1/250,000 |
Load Precision | within 0.5% |
Effective test area (L x W x H) | 700x900x900mm | 1000x1200x1000mm | 1300x1500x1500mm |
Compression Stroke | 0~900mm | 0~1000mm | 0~1500mm |
Lift speed | 0.1~200mm/min |
Software | Mtest HD-002-A(Independent R&D) |
Data display | Load, displacement, speed, loading rate and elapsed time |
Safety features | E-Stop Over-load protection Upper and lower limit switches Load sensor with automatic retreat |
Report items | Serial number, peak value, average value, set pressure holding value, pressure holding time |
Electrical Supply | 1phase, AC 220V, 500W, 50HZ | 1phase, AC 220V,550W,50HZ | 1phase, AC 220V,900W,50HZ |
Overall Dimensions (L x W x H) | Approx.1510x1200x1645mm | Approx.1510x1200x1645mm | Approx.1865mmx1500mmx2235mm |
Weight | Approx.350kg(772lb) | Approx.670kg(1477lb) | Approx. 1000kg(2205lb) |
Operation Temperature and relative humidity | 10~40, 30~80% |
1. Main functions
Compressive strength test: Measure the maximum compressive capacity of the shaped packing box in the vertical direction according to the relevant standards or customer requirements, and assess its load-bearing capacity during stacking, transportation and storage.
Deformation test: Record the deformation of the box under compression load, assess the degree of deformation and recovery ability, and ensure that the box can still maintain its structural integrity and appearance after being subjected to pressure.
Stacking test: simulate the force on the boxes in the actual stacking situation, assess their stacking stability and load-bearing capacity, and ensure that no collapse or damage occurs when multiple layers are stacked.
Cyclic compression test: The box is loaded and unloaded for several cycles to assess its fatigue performance and durability, to ensure that the box still maintains good compression resistance after repeated handling and transportation.
Customized fixture design: Design and use customized fixtures according to the special shapes and sizes of the shaped boxes to ensure the stability of the boxes during the test and the accuracy of the test results.
Data analysis and report generation: Built-in data analysis software can automatically generate detailed test reports, including maximum compressive strength, deformation, loading curve and other parameters to help quality control departments carry out strict quality assessment.
Equipment Features
- Flexibility and customization: capable of adapting to various shapes and sizes of shaped boxes, providing customized fixtures and test solutions.
- High-precision control: Adopting advanced control system, it can accurately control parameters such as compression speed, load and displacement to ensure the accuracy and reliability of test results.
- Safety and Reliability: Equipped with multiple safety protection devices, such as overload protection, limit protection, emergency stop device, etc., to ensure the safety and reliability of the testing process.
- Data processing and analysis: Built-in data processing software can automatically generate test reports that meet the standards and provide data analysis functions, which is convenient for quality control personnel to carry out strict quality assessment.
- Sturdy structure: Made of high-strength materials with good rigidity and stability, it can withstand large testing pressure and ensure the reliability of the equipment in long-time use.
When using the shaped box compression tester for testing, common misconceptions mainly include the following points:
Improper sample selection and processing:
Misunderstanding: When selecting carton samples, we have not ensured that the size, material, structure and other parameters of the carton are consistent, or we have not made the moisture of the carton reach a dynamic equilibrium state in the pretreatment process.
Consequence: This may result in inaccurate test results that do not truly reflect the carton's compressive properties.
Suggestion: Ensure that the selected carton samples are consistent in terms of size, material, structure, etc., and that they are pretreated for 24 hours under the standard test condition, so that the moisture in the carton reaches a dynamic equilibrium state.
The test parameters are set unreasonably:
Mistake: When setting test parameters, not adjusted according to the specifications and test requirements of the carton, or set too high pressure range and loading rate.
Consequence: It may lead to excessive damage or destruction of the carton during the test, affecting the accuracy of the test results.
Suggestion: Set the appropriate pressure range and loading rate according to the specifications and test requirements of the carton to simulate the stress situation in the actual transportation environment.
Improper operation during testing:
Misconceptions: During the testing process, the carton samples are not placed in strict accordance with the testing requirements, or the changes in the testing data and the operation status of the equipment are not closely monitored.
Consequence: It may lead to inaccurate test data or even equipment damage.
Suggestion: During the testing process, place the carton samples in strict accordance with the testing requirements to ensure the stability and accuracy of the testing process. At the same time, pay close attention to the changes in the test data and the operating status of the equipment, if you find any abnormalities or equipment failure, you should immediately stop the test and ask the professionals to check and repair.
Neglect the safety operation procedures:
Misconceptions: Failure to wear protective gloves, eyeglasses and other safety items during operation, or the operator's hands and other body parts are close to the moving parts of the equipment during the operation of the equipment.
Consequence: May result in injury to the operator or damage to the equipment.
Suggestion: Observe the safety operating procedures of the equipment and wear protective gloves, glasses and other safety items to ensure the safety of the operation process.
By avoiding these misunderstandings, you can ensure that the test results of the shaped box compression tester are accurate and reliable, thus providing an effective guarantee for product quality.