Copper accelerated ozone aging test chamber

Copper accelerated ozone aging test chamber

338005.0 INR/Unit

Product Details:

  • Equipment Type Aging Test Chamber
  • Frequency 50 Hz
  • Automation Grade Automatic
  • Temperature Room Temperature ~ 80C (adjustable)
  • Resolution 0.1 ppm
  • Features Programmable, safety protection, data storage
  • Display Type Touch panel LCD display
  • Click to view more
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Copper accelerated ozone aging test chamber Price And Quantity

  • 338005.0 INR/Unit
  • 1 Unit
  • SUS304 stainless steel (inner)
  • USB export/data print
  • Electromagnetic lock with emergency stop
  • Over-temperature, over-pressure automatic shutdown
  • 3% per hour
  • Tempered glass observation window
  • 65 dB
  • 5C30C
  • High-density polyurethane foam
  • 0-9999 hours
  • Stainless steel rotation fixture
  • 0.5C
  • UV Photometric method

Copper accelerated ozone aging test chamber Product Specifications

  • 10 s (ozone concentration change)
  • External diameter 8 mm gas inlet
  • Accelerated aging test for rubber and polymer materials
  • Programmable microcomputer control
  • 1-6 (adjustable fixture)
  • 0~200 ppm (ozone concentration)
  • 10-100 mm/min (adjustable)
  • Length 200 mm, Width 5-10 mm, Thickness 3 mm
  • Approx 120 liters
  • 40% - 90% RH (adjustable)
  • 0.1 - 0.2 Mpa
  • 1,350 mm
  • AC 220V
  • Floor standing
  • AC 220V 10%, 50Hz
  • Ozone concentration 0~200 ppm
  • RS232/USB
  • 2% (ozone concentration control)
  • 160 kg
  • Programmable, safety protection, data storage
  • Touch panel LCD display
  • Copper-accelerated ozone aging test
  • Room Temperature ~ 80C (adjustable)
  • Automatic
  • Aging Test Chamber
  • 600 mm
  • 50 Hz
  • 0.1 ppm
  • 150 mm
  • SUS304 stainless steel (inner)
  • USB export/data print
  • Electromagnetic lock with emergency stop
  • Over-temperature, over-pressure automatic shutdown
  • 3% per hour
  • Tempered glass observation window
  • 65 dB
  • 5C30C
  • High-density polyurethane foam
  • 0-9999 hours
  • Stainless steel rotation fixture
  • 0.5C
  • UV Photometric method

Copper accelerated ozone aging test chamber Trade Information

  • Paypal
  • 100 Unit Per Month
  • 7 Days
  • All India

Product Description

Copper accelerated ozone aging test chamber Standard Features

Item

Specification

Internal dimension

450W*450D*500Hmm (100L)

Temperature range

RT+10~ 60 (suggest to use 402)

Temperature Fluctuation

1

Ozone concentration

50~1000 pphm, adjustable (suggest to use 50pphm)

Ozone concentration deviation

10%

Sample holder rotation

360 degree rotation

Sample holder

2pcs removable sample tray, SUS#304 stainless steel

Temperature controller

Programmable touch screen controller

Ozone concentration analysis

Concentration analysis meter

Ozone generator

High pressure silence discharge type

Protection system

Leakage, short circuit, over temperature, over heat


1. The nature of the science: How does copper reconfigure the kinetics of ozone aging?

Copper is not a passive carrier in ozone aging tests, but rather accelerates material failure through a dual mechanism of catalyzed ozone decomposition and metal ion migration:

Catalyzing ozone decomposition: The copper surface promotes the conversion of ozone (O) to reactive oxygen (O-), and free radicals attack the molecular chain of the material 3-5 times faster;

Ion Migration Synergistic Corrosion: In humid environments, copper ions penetrate into material micro-cracks, triggering galvanic corrosion (e.g. rubber vulcanizing agent deactivation).

Equipment design challenges: traditional ozone chamber cannot simulate copper-catalyzed multiphase reactions, requiring reconstruction of the environmental simulation system.

2. Technological innovation: copper-ozone-hygrothermal multi-factor coupling system

2.1 Copper acceleration module design

Copper exposure control unit:

 

Built-in adjustable copper mesh array (purity 99.9%), supports proportional programming of copper surface area to ozone concentration (0.1-5cm/L);

 

Copper surface passivation coating (optional) to simulate the catalytic effects of different oxidation states of copper (e.g. differential effects of CuO/CuO on rubber aging).

Ion migration simulation:

 

Atomized copper salt solution (e.g. CuSO) injected into the system to achieve copper ion transport at the gas-liquid interface (in accordance with ASTM D4708 accelerated copper aging test).

2.2 Intelligent environmental coupling control

Dynamic response algorithm:

 

Multi-dimensional parameters of ozone concentration (20-500pphm), copper ion concentration (0-100ppm), temperature and humidity (-20~90/10-95%RH) real-time coupling control;

 

AI-based prediction model to automatically match copper catalytic strength with material failure thresholds (e.g., critical O-concentration of tire sidewall rubber).

Non-uniform field simulation:

 

Partitioned copper catalytic design to simulate gradient aging of materials at locally high catalytic intensities (e.g., automotive seals exposed differently in the engine compartment vs. outside).

3. Scenario empowerment: from basic research to industrial limit validation

3.1 Sealing materials for new energy batteries

Problem: Seal failure due to synergistic aging of electrolyte volatiles and copper collectors under ozone;

Solution:

 

Copper acceleration module to simulate the copper-electrolyte vapor environment inside the battery pack;

 

Quantify the coupled effect of ozone concentration and copper ion migration on silicone rubber swelling rate to optimize the sealing formulation.

3.2 Polymer Coating for Marine Equipment

Problem: Multi-factor superposition of high humidity + salt spray + ozone + copper alloy corrosion at sea;

Solution:

 

Copper salt fogging + ozone + humidity and heat triple cycle test mode;

 

Prediction of coating life decay curves around copper parts of real ships from copper catalyzed data.

4. Gr

eening and Intelligent Upgrading

Copper resource recycling system:

 

Electrolytic recovery rate of copper ions in waste liquid 95%, reducing the risk of heavy metal pollution;

 

Ozone tail gas is decomposed by copper-based catalyst at low temperature (conversion efficiency >99% at 80C).

Digital twin interface:

 

Access to materials molecular simulation software (e.g. Materials Studio) to compare experimental data with simulated aging paths in real time;

 

Generation of an acceleration factor database for copper-catalyzed ozone aging to support rapid lifetime prediction.

Generate an acceleration factor database for copper-catalyzed ozone aging to support rapid life prediction.

Reconfiguration of equipment selection logic: defining equipment configurations in terms of failure modes.

Material failure scenarios

Core configuration combinations

Output data dimensions

Wire and cable copper conductor contact aging

Copper network contact module + dynamic bending stress

Insulation Cr ack Density vs Copper Catalytic Strength

Ozone corrosion of electronic connectors

Copper ion atomization + high frequency electrical contact simulation

Contact resistance drift rate + copper migration depth

Outdoor paint UV-copper synergistic aging

Copper acceleration module + UV light source extension

Non-linear relationship between color difference E and copper catalytic area

Beyond Conventional: Why Copper Accelerated Ozone Chamber?

More realistic acceleration of failure: Copper catalysis reduces aging time by 50-70% and increases the consistency of the failure mode with natural exposure;

More accurate life prediction: multi-factor coupled data supports AI-driven reliability simulation (compliant with IEC 62506 accelerated test standard);

Lower R&D costs: a single test can replace the traditional ozone + salt spray + metal corrosion multi-equipment tandem test.



Advanced Ozone Generation Technology

This chamber employs a UV photometric method, ensuring accurate and consistent ozone concentration for reliable test results. With rapid response (10 seconds to ozone change) and a programmable control system, users can set precise test parameters tailored to various material standards.


Robust and Safe Construction

The test chamber is constructed with SUS304 stainless steel inside and insulated with high-density polyurethane foam, enhancing durability and efficiency. Safety is paramount, featuring an electromagnetic safety lock with emergency stop, tempered glass observation window, and automated alarms for over-temperature and over-pressure conditions.


Comprehensive Data Management

Test data can be easily stored and exported via RS232/USB interface for further analysis or printed output. The user-friendly LCD touch panel makes setup and monitoring efficient, while a wide timer range (0-9999 hours) accommodates both short and long-term tests.

FAQ's of Copper accelerated ozone aging test chamber:


Q: How does the UV photometric ozone generator enhance test accuracy in this aging chamber?

A: The UV photometric ozone generator enables highly accurate measurement and control of ozone concentration (0-200 ppm, with 2% accuracy), ensuring consistent test environments for reliable aging assessments of materials.

Q: What is the process for conducting a copper-accelerated ozone aging test using this chamber?

A: Samples are clamped onto the stainless steel rotating fixture and parameters such as ozone concentration, temperature, humidity, and test duration are set via the programmable microcomputer. The chamber then automatically conducts the test while data is logged for export or printout.

Q: When should I use the chamber's safety lock and alarm features?

A: The electromagnetic lock and alarms for over-temperature and over-pressure are automatically engaged during testing to protect users and specimens. The emergency stop can be manually activated if unexpected situations arise during operation.

Q: Where should this ozone aging chamber be installed for optimal performance?

A: Install the unit in a laboratory or testing environment with an ambient temperature of 5C to 30C to ensure stable operation. It is floor-standing and requires access to an AC 220V power supply.

Q: What are the benefits of data export and programmable control in this chamber?

A: Data can be exported via USB for detailed analysis, reporting, and record-keeping. The programmable microcomputer allows for precise adjustment of test conditions and sequences, accommodating diverse research and quality control needs.

Q: How many specimens can be tested and what are their size requirements?

A: The chamber accommodates 1 to 6 specimens on an adjustable fixture. Each specimen should be approximately 200 mm long, 5-10 mm wide, and no more than 3 mm thick.

Q: What makes this chamber suitable for rubber and polymer material testing?

A: With accurate ozone control, temperature and humidity adjustment, adjustable sample clamping, and programmable automation, the chamber simulates accelerated aging conditions conducive for evaluating the durability of rubber and polymer products.

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