Product Description
| Item | Specification |
| Internal dimension | 800W*800D*800Hmm |
| External dimension | 1300W*1000D*1700Hmm |
| Test sample | Size W20cm- L30cm-D15cm, weight 0.5kg |
| Chamber material | SUS304 Stainless steel |
| Specifications of square mesh sieve | Mesh hole 75um, mesh metal wire diameter 50um |
| Talcum powder amount | 2kg/ m |
| Airflow speed | No more than 2m/s |
| Door | Left open door with tempered glass door |
| Controller | PLC Touch Screen controller, programmable to set as below cycle: a. Blowing dust time (Stop/Blow) m/s b. Cycle time: can be adjusted c. Pre-set test time: 0s ~99m99s |
| Vacuum system | Pressure gauge, air filter, Pressure regulating FRL, connecting pipe, Vacuum pump |
| Vacuum pump capacity | 60-600 L/H |
| Fan | Centrifugal fan |
| Safety protection devices | Meter over-temperature function, Phase shortage protection, Power short-circuit protection |
I. Equipment Overview
Packaging Material Dustproof Rating Verification Equipment is a specialized equipment for evaluating the protective performance, sealing and durability of packaging materials (e.g. cartons, plastic bags, plastic containers, sealing films, etc.) in dusty environments. By simulating various dust environments, the equipment tests the performance of packaging materials under different dustproof ratings (e.g. IP5X, IP6X) to ensure that they can effectively prevent dust from entering and protect the internal products from contamination and damage in actual use.
II. Main Functions
1.
Dust environment simulation:
- Through the high-precision dust generating device, generate and circulate different concentrations of dust to simulate the dust environment in actual use, such as warehouses, factories, transportation and so on.
2.
Dustproof rating test:
- Supports IP5X (dustproof) and IP6X (fully dustproof) testing to evaluate the protection performance of packaging materials under different dustproof levels.
3.
Sealability Test:
- Verify the sealing performance of packaging materials through visual inspection, pressure test and other methods to ensure that dust will not enter the package through seams, seals and other parts.
4.
Comprehensive environment simulation:
- It can simulate the dust environment under different temperature (-40 to +85) and humidity (10%RH to 98%RH) conditions for more comprehensive testing.
5.
Programmable control:
- Users can set different test parameters as needed, such as dust concentration, airflow speed, test time, etc., to improve the flexibility and adaptability of the test.
6.
Data Recording and Analysis:
- Equipped with a data recording system, automatically record the parameters and results of the testing process, which is convenient for subsequent analysis and report generation.
Application areas
1.
Food packaging:
- Test the dustproof performance and sealing of food packaging materials in a dusty environment to ensure that food is not contaminated.
2.
Pharmaceutical packaging:
- Evaluate the protective performance of pharmaceutical packaging materials in dusty environments to ensure that the quality of pharmaceuticals is not affected.
3.
Electronic Product Packaging:
- Test the dustproof performance and durability of electronic product packaging materials in dusty environments to ensure that electronic products are not damaged.
4.
Chemical Product Packaging:
- Evaluate the dustproof performance and durability of chemical product packaging materials in dusty environments to ensure safe storage and transportation of chemical products.
5.
Logistics and Transportation:
- Used in the logistics industry to test the ability of packaging materials to protect against dust during transportation to ensure the safety of goods.
6.
Warehousing and Distribution:
- Evaluate the performance of packaging materials used in warehousing and distribution in dusty environments to ensure product integrity throughout the supply chain.
IV. Performance Characteristics
1.
High precision control:
- Capable of accurately controlling dust concentration (2g/m to 4g/m) and airflow velocity (0.5m/s to 5m/s) to ensure the stability and consistency of the test environment.
2.
Dual circulation airflow system:
- Equipped with dual-circulation airflow system, it can simulate the flow of wind and sand in different directions and speeds for more comprehensive dustproof testing.
3.
Stainless steel inner liner:
- Adopting stainless steel inner liner, corrosion-resistant, wear-resistant, easy to clean, suitable for high cleanliness requirements of the test environment.
4.
Multifunctionality:
- Not only can it carry out dustproof test, but also can carry out simulation test of temperature, humidity and other environmental factors for more comprehensive performance evaluation.
5.
Safety Protection:
- Equipped with multiple safety protection devices, such as overload protection, over-temperature protection, etc., to ensure safe operation.
6.
Easy to operate and maintain:
- User-friendly operation interface and easy maintenance process reduce operation difficulty and maintenance cost.
V. Frequently Asked Questions (FAQ)
1. What is the packaging material dustproof level verification equipment?
- The equipment is a specialized device for evaluating the protective performance, sealing and durability of packaging materials in dusty environments. It simulates various dust environments and tests the performance of packaging materials under different dust-proofing levels to ensure that they can effectively prevent the entry of dust in actual use.
2. What types of packaging materials can the equipment test?
- The equipment can test various types of packaging materials, including cartons, plastic bags, plastic containers, sealing films, etc. The equipment can also test the performance of packaging materials under different dust levels.
3. How does the equipment simulate a dusty environment?
- The equipment generates dust through a dust generator and utilizes an airflow system to evenly distribute the dust inside the test chamber. The dust concentration and airflow rate can be adjusted according to test standards or customer requirements.
4. What dust levels are supported?
- The equipment supports IP5X (dustproof) and IP6X (fully dustproof) ratings.
5. What is the typical test time?
- The test time is set according to the test standard and customer requirements, usually from a few hours to tens of hours.
6. What environmental conditions can the equipment simulate?
- The equipment can simulate dusty environments at different temperatures (-40C to +85C) and humidity (10%RH to 98%RH).
7. How are the test results assessed?
- The evaluation criteria include appearance inspection, sealing test and internal inspection. After the test, it is necessary to check whether there is any dust deposition on the surface of the packaging material and whether there is any dust entry in the sealing part, and to evaluate its sealing performance.
8. Is the equipment safe to operate?
- Yes, the equipment is equipped with multiple safety protection devices, such as overload protection and over-temperature protection, to ensure safe operation. Operators should wear protective equipment, such as dust masks and protective glasses.
9. How is the equipment maintained?
- Regularly check and maintain the equipment, especially the dust generator and airflow control system. Dust should be recovered in time after use to avoid environmental pollution.
Superior Quality ConstructionManufactured with robust Stainless Steel 304, the test chamber ensures longevity and corrosion resistance. The sleek blue and white finish adds professional aesthetics, while internal LED illumination supports accurate monitoring throughout testing processes.
Designed for Accurate Dust Ingress TestingComplying strictly with ISO 20653 and IEC 60529, this equipment verifies dust-proof performance of packaging materials. Utilizing photoelectric sensors and flexible dust circulation modes, it delivers reliable, repeatable results across a range of standardized test levels from IP1X to IP6X.
User-Friendly Operation and SafetyA digital LCD touch screen delivers straightforward control and programming. Safety features, including over-temperature and over-pressure protection, ensure safe operation. Automatic data recording and memory for 1,000 tests streamline documentation and traceability for audits or certification.
Comprehensive Service and SupportOur professional support includes on-site installation and operator training. Each equipment is supplied factory-calibrated with a calibration certificate, providing confidence in ongoing performance and measurement accuracy.
FAQ's of Dust proof level verification equipment for packaging materials:
Q: How does the dust proof level verification process work for packaging materials?
A: The equipment circulates either talcum powder or Arizona dust horizontally and vertically within a stainless steel chamber, exposing up to four specimens (100 x 100 mm each) to programmable dust environments. A photoelectric sensor accurately detects dust ingress, recording quantitative results from IP1X to IP6X levels with 1 level accuracy.
Q: What standards does the dust proof testing equipment comply with, and what are its key certifications?
A: This equipment is fully compliant with ISO 20653 and IEC 60529 standards, ensuring operation within internationally recognized protocols. Each device is delivered factory-calibrated, accompanied by an official calibration certificate.
Q: When should I use this verification equipment in my packaging material assessment workflow?
A: It is best used when evaluating new packaging designs, quality certification, or batch inspections where dust ingress resistance is critical for product safety and longevity. Routine use helps maintain consistent packaging performance and compliance with regulatory standards.
Q: Where can this test chamber be installed, and what are its installation requirements?
A: The equipment is bench-top mounted and fits laboratories or quality control rooms with space for its 800 x 650 x 1600 mm footprint. It operates from a standard AC 220V (50Hz) power supply, requiring 0.6 MPa gas pressure to function effectively.
Q: What are the main benefits of using this dust proof level verification equipment?
A: Key benefits include quick and reliable assessment of dust ingress, compliance with international standards, ease of operation via touch screen, programmable cycles for repeatable results, extensive data storage, and built-in safety protections for secure and efficient testing.
Q: How is data recorded and managed by the system during testing?
A: All test data is automatically recorded and stored within the onboard memory for up to 1,000 records. The digital LCD touch screen interface makes data retrieval easy, and results can be exported via RS232 or USB interfaces for further analysis or reporting.
Q: What support and services are provided with the purchase of this equipment?
A: Every unit includes factory calibration with a certificate, on-site installation by trained professionals, and operator training to ensure smooth adoption and long-term operational reliability.