Metal shell battery dustproof test box
268005.0 INR/Unit
Product Details:
- Gas Pressure 0.10.8 MPa
- Hardness Shell hardness HRB 75
- Application Battery dust prevention and sealing reliability test
- Frequency 50 Hz
- Port Size DN25
- Display Type Digital display
- Mounting Type Benchtop
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Metal shell battery dustproof test box Price And Quantity
- 1 Unit
- 268005.0 INR/Unit
Metal shell battery dustproof test box Product Specifications
- Up to 4
- Standard 18650/21700 battery cells or custom
- RS232/485
- < 3 sec
- Laboratory and industrial battery testing
- Up to 50 Ah
- Fine particle penetration, 0.310 micron
- Semi-automatic
- AC 220V, 50Hz
- 970 mm
- 0.01 micron
- 0.5% of full scale
- Dustproof, corrosion-resistant shell, sealed test chamber, programmable test protocols
- 0999 min
- 220V single phase
- DN25
- 50 Hz
- Benchtop
- 1095% RH
- Room Temp to 60C
- Digital display
- 0.560 mm/min (adjustable)
- Programmable Logic Controller (PLC)
- 350 mm
- 0.10.8 MPa
- 72 kg
- Battery dust prevention and sealing reliability test
- 520 mm
- Shell hardness HRB 75
Metal shell battery dustproof test box Trade Information
- Cash in Advance (CID)
- 80 Unit Per Month
- 5 Days
- All India
Product Description
The metal casing battery dustproof test chamber has a wide range of applications covering many industries and scenarios, mainly for the verification of the protection performance of battery packs or electronic devices that need to work in dust-intensive environments. The following are its typical application areas:
1. Automotive and transportation
- Electric vehicle battery packs:
Simulate extreme environments such as deserts, sandstorms, etc., to verify the protection capability of the battery pack shell against wind and sand intrusion (e.g., IP67/IP69K rating test).
- Mining Vehicle Battery:
Test the explosion-proof performance of batteries in coal mine dust environments to ensure that the risk of short-circuit is controllable.
- Rail transportation battery:
Verify the sealing and heat dissipation efficiency of subway and high-speed rail battery boxes in tunnel dust environments.
2. New energy and energy storage systems
- Battery cabinets for energy storage power stations:
Simulate the long-term erosion of industrial dust on outdoor battery cabinets to assess the corrosion resistance and sealing reliability of the enclosure.
- Household Energy Storage Systems:
Test the protection level of household energy storage batteries in desert or construction site dust environments.
- Hydrogen Fuel Cells:
Verify the resistance of fuel cell enclosures to penetration by metallic dust (e.g., platinum catalyst particles).
3. Consumer electronics and drones
- Drone Batteries:
Test the flight safety and range stability of UAV batteries in extreme environments such as deserts and sandstorms.
- Wearable Device Batteries:
Verify the protection of consumer electronics batteries in dust-intensive places (e.g. factory floors).
- Power Tool Batteries:
Test lithium-ion tools for intrusion resistance and insulation in dusty environments on construction sites.
Dust Test Chamber Parameter
| Item | Specification |
| Internal dimension | 800W*800D*800Hmm |
| External dimension | 1300W*1000D*1700Hmm |
| Test sample | Size W20cm- L30cm-D15cm, weight 0.5kg |
| Chamber material | SUS304 Stainless steel |
| Specifications of square mesh sieve | Mesh hole 75um, mesh metal wire diameter 50um |
| Talcum powder amount | 2kg/ m |
| Airflow speed | No more than 2m/s |
| Door | Left open door with tempered glass door |
| Controller | PLC Touch Screen controller, programmable to set as below cycle: a. Blowing dust time (Stop/Blow) m/s b. Cycle time: can be adjusted c. Pre-set test time: 0s ~99m99s |
| Vacuum system | Pressure gauge, air filter, Pressure regulating FRL, connecting pipe, Vacuum pump |
| Vacuum pump capacity | 60-600 L/H |
| Fan | Centrifugal fan |
| Safety protection devices | Meter over-temperature function, Phase shortage protection, Power short-circuit protection |
Metal Shell Battery Dustproof Tester Product Features and Advantages
The metal casing battery dustproof tester is a test equipment designed for evaluating the performance of metal casing batteries in different dusty environments. Its functions and advantages are as follows:
Accurate dust control: The equipment can accurately control the concentration, particle size and distribution of dust, simulating various dust conditions in the actual use environment to ensure the accuracy and reliability of the test results.
Comprehensive environmental simulation: In addition to dust control, the equipment can also simultaneously control temperature and humidity to simulate various climatic conditions, such as high temperature, high humidity, low temperature, etc., in order to evaluate the performance of the battery in different environments.
Real-time data monitoring and recording: The equipment is equipped with an advanced data acquisition system, which can monitor and record various parameters in the test process in real time, including dust concentration, temperature, humidity, and the battery's voltage, current and other performance indicators. These data can be displayed on the screen in real time and can be exported to the computer for further analysis.
Safety protection function: the equipment has multiple safety protection functions, including emergency stop button, overload protection, fault diagnosis, etc., to ensure the safety and reliability of the test process.
Easy to operate and maintain: the equipment adopts humanized design, easy to operate, easy to get started. At the same time, the maintenance of the equipment is relatively simple, and it can be cleaned and inspected regularly to ensure the long-term stable operation of the equipment.
Q&A related to metal casing battery dust test chamber
1. What are the specific requirements for dust particles for metal casing battery dustproof tester? A: The dust particles used in the metal casing battery dust test chamber should comply with the relevant standards, usually non-conductive, non-corrosive dust, such as talcum powder or diatomaceous earth. The particle size of the particles should be controlled within a certain range to simulate the dust conditions in the actual use of the environment. In addition, the hardness and shape of the dust particles will also affect the test results, need to ensure that it is similar to the actual dust.
2. How is the temperature and humidity control of the equipment realized? A. The temperature of the test environment is controlled by a built-in heating and cooling system to ensure that the temperature is stabilized within the set range. Humidity control is regulated by humidifiers and dehumidifiers to maintain the desired humidity level. The equipment is equipped with temperature and humidity sensors which are monitored in real time and automatically adjusted to maintain precise environmental conditions.
3. What are the features of the equipment's data logging and analysis function? A: The tester has a data logging and analyzing system that records dust concentration, temperature, humidity, and battery performance parameters in real time. These data can be stored inside the device or exported to a computer for further analysis. The system provides data charts and statistical analysis functions to help users visualize the changes in battery performance under different conditions, and has a data backup function to ensure the safety of test data.
4. What are the main safety protection functions of the equipment? A: The equipment is equipped with an emergency stop button, so that it can be shut down quickly in case of emergency. In addition, there is an overload protection function that detects power overload or equipment failure and automatically cuts off the power supply to prevent damage. Troubleshooting features help to quickly locate problems and reduce repair time. The equipment may also be equipped with safety door locks and warning lights to ensure operator safety.
Superior Construction and Sealing
Built with a robust 304 stainless steel inner chamber and high-quality silicone rubber seals, this test box delivers outstanding dust prevention and corrosion resistance. Polyurethane foam insulation ensures stable internal conditions, while the IP5X rating guarantees that your sensitive battery samples are safe from dust ingress. The tempered glass observation window and mechanical interlock door enhance usability and safety during operations.
Precision Testing and Versatility
Engineered with a programmable microprocessor controller and PLC, the chamber offers highly customizable test protocols. Adjustable speed, programmable timer, and humidity control from 10% to 95% RH provide flexibility for a variety of battery types and sizes, including standard 18650/21700 cells up to 50Ah. The digital display, built-in data logger, and USB data export facilitate real-time monitoring and traceability of test results.
Enhanced Operation and Safety
Internal LED lighting, a user-friendly digital interface, and a comprehensive alarm system for temperature and pressure anomalies greatly improve operational convenience. The box operates quietly (60dB) and is supported by thorough documentation, including operation manuals and test reports, ensuring both user guidance and regulatory compliance for laboratory and industrial settings.
FAQs of Metal shell battery dustproof test box:
Q: How do I operate the battery dustproof test box for optimal results?
A: Begin by placing up to four battery specimens (standard 18650/21700 or custom sizes) onto the specimen holders inside the chamber. Seal the door using the mechanical interlock, select your test protocol via the programmable controller, and configure parameters such as speed, temperature, humidity, and timer range. Monitor progress through the tempered glass window and digital display, and retrieve data using the USB export function. Always consult the operation manual for step-by-step guidance.Q: What applications is this test box best suited for?
A: This testing chamber is ideally designed for evaluating battery dust prevention and sealing reliability under simulated environmental conditions. It is widely used in laboratory research, industrial battery production, quality assurance, and product development of lithium-ion batteries, especially for confirming sealing integrity and dust resistance in accordance with stringent industry standards.Q: When should I use the built-in alarm system?
A: The built-in alarm system automatically activates in the event of abnormal temperature or pressure conditions within the chamber. During sensitive tests, it helps prevent potential damage to samples and ensures user safety. Always heed alarm notifications and follow the recommended safety procedures outlined in the operation manual.Q: Where can data from test runs be accessed or exported?
A: Each test run is logged by the chambers built-in data logger, enabling you to monitor and record parameters in real time. Data can be conveniently exported for analysis via the USB port, supporting robust documentation and further evaluation outside the machine, such as on a laboratory computer.Q: What are the benefits of using an IP5X-rated dustproof chamber in battery testing?
A: The IP5X dustproof rating ensures that even fine particles cannot penetrate the test chamber, allowing for accurate, repeatable dust prevention and sealing tests. This reliability helps manufacturers and researchers meet compliance standards, improve battery safety, and optimize product performance in real-world conditions.Q: How is the chambers humidity and temperature controlled during testing?
A: Humidity is electronically adjustable from 10% to 95% RH, and temperature is controllable from room temperature up to 60C, using the microprocessor-based controller. This precise control ensures simulation of various operational environments for comprehensive battery evaluation.Tell us about your requirement
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Contact Details
- 1st Floor, No. 3, Shugang Avenue, Hongmei Town,Dongguan Guangdong, China
- Mr. Shirley (Manager)
- Mobile : +8615580327593
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Derui Testing Equipment Co., Ltd
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Derui Testing Equipment Co. Ltd
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Developed and Managed by Infocom Network Private Limited.
Developed and Managed by Infocom Network Private Limited.
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