Ozone testing equipment for automotive sealing strips

Ozone testing equipment for automotive sealing strips

358005.0 INR/Unit

Get a Price/Quote

Product Details:

Specimen Size Length 150 mm, Thickness 2-8 mm
Port Size 1/4 inch NPT
Measuring Range 0-200 pphm
Automation Grade Semi-Automatic/Automatic
Frequency 50 Hz
Hardness Applicable for 30-90 Shore A (specimen)
Power Supply AC 220V, 50Hz
Click to view more
Share Your Product:

Request To Call Back Send Inquiry

Ozone testing equipment for automotive sealing strips Price And Quantity

Price 358005.0 INR/Unit
Minimum Order Quantity 1 Unit

Ozone Generation Method Corona Discharge Ozone Generator
Ozone Sensor Type UV absorption or electrochemical
Timing Range 0-9999 min
Data Storage Supports historical data recall
Noise Level 65 dB (A)
Sample Rotation Speed 2-6 rpm
Ozone Concentration Uniformity 10% in test zone
Service Life 10 years under normal operation and maintenance
Ambient Temperature Operating Range +5C to +35C
Safety Features Over-temperature and door safety interlock
Chamber Lighting Built-in UV-resistant LED lamp
Material of Inner Chamber SUS 304 Stainless Steel
Door Type Front hinged with observation window
Environmental Compliance RoHS and CE compliant

Ozone testing equipment for automotive sealing strips Product Specifications

Usage Laboratory/Industrial
Frequency 50 Hz
Specimen Size Length 150 mm, Thickness 2-8 mm
Port Size 1/4 inch NPT
Measuring Range 0-200 pphm
Automation Grade Semi-Automatic/Automatic
Accuracy 2% F.S.
Capacity 150 L
Max Height 1100 mm
Hardness Applicable for 30-90 Shore A (specimen)
Power Supply AC 220V, 50Hz
Response Time 60 seconds
Humidity 40-70% RH (adjustable)
Number of Specimens 4-8
Test Stroke 10-50 mm (adjustable)
Features Automatic temperature & humidity control, programmable cycles, over-temperature alarm
Temperature 20C - 80C (programmable)
Mounting Type Floor-standing
Gas Pressure 0.1-0.2 MPa
Test Speed 10-60 cycles/min (adjustable)
Equipment Type Ozone Testing Chamber for Automotive Seals
Test Width 10-50 mm
Operating Voltage AC 220V 10%, 50Hz
Interface Type RS232/USB
Application Accelerated ozone resistance testing for automotive sealing strips, rubber and polymer materials
Resolution 0.1 pphm
Control Mode Digital microprocessor control
Display Type Digital LCD display
Machine Weight Approx. 120 kg
Test Range 0-200 pphm Ozone concentration

Ozone Generation Method Corona Discharge Ozone Generator
Ozone Sensor Type UV absorption or electrochemical
Timing Range 0-9999 min
Data Storage Supports historical data recall
Noise Level 65 dB (A)
Sample Rotation Speed 2-6 rpm
Ozone Concentration Uniformity 10% in test zone
Service Life 10 years under normal operation and maintenance
Ambient Temperature Operating Range +5C to +35C
Safety Features Over-temperature and door safety interlock
Chamber Lighting Built-in UV-resistant LED lamp
Material of Inner Chamber SUS 304 Stainless Steel
Door Type Front hinged with observation window
Environmental Compliance RoHS and CE compliant

Ozone testing equipment for automotive sealing strips Trade Information

Payment Terms Cash in Advance (CID)
Supply Ability 100 Unit Per Month
Delivery Time 7 Days
Main Domestic Market All India

Product Description

Ozone testing equipment for automotive sealing strips Standard Features

Item	Specification
Internal dimension	450W450D500Hmm (100L)
Temperature range	RT+10~ 60 (suggest to use 402)
Temperature Fluctuation	1
Ozone concentration	50~1000 pphm, adjustable (suggest to use 50pphm)
Ozone concentration deviation	10%
Sample holder rotation	360 degree rotation
Sample holder	2pcs removable sample tray, SUS#304 stainless steel
Temperature controller	Programmable touch screen controller
Ozone concentration analysis	Concentration analysis meter
Ozone generator	High pressure silence discharge type
Protection system	Leakage, short circuit, over temperature, over heat

Why traditional ozone chamber can not restore the real failure?

Automotive seals are subjected to a multi-dimensional coupled attack of mechanical deformation + ozone exposure + temperature and humidity fluctuations in actual use, while traditional equipment only static ozone testing, resulting in:

Risk of distortion: static stretching cannot simulate the cyclic compression/rebound of a car door opening and closing (e.g. 50 cycles per day);

Risk of omission: ignoring the accelerating effect of temperature and humidity fluctuations on ozone penetration rates (e.g. condensation due to day/night temperature differences);

Data disconnect: no quantitative correlation between laboratory crack ratings and real vehicle air leakage/rattle failures.

Technology targeting: construct a dynamic mechanical-environmental coupled ozone aging system, and synchronize the output of engineering quantifiable failure prediction models.

2. Technology leap: four-dimensional dynamic ozone aging system

2.1 Mechanical dynamic simulation module

Multi-axis motion coupling:

Compression-torsion composite motion: simulates the compression deformation of the sealing strip when the door is closed (0-30mm travel) and the torsional shear of the window lift (15 angle);

Frequency programmable: supports 0.1-5Hz cycles (covering daily use to extreme working conditions).

Stress feedback closed loop:

Real-time monitoring of seal contact pressure (0-200N), dynamically adjusting the amount of deformation to maintain constant stress (meets SAE J1401 dynamic sealing test requirements).

2.2 Environmental-mechanical coupling control

Dynamic response to ozone concentration:

Automatically adjusts the ozone concentration gradient according to the seal deformation rate (e.g., ramps up to 500 pphm in the compression phase and down to 200 pphm in the rebound phase);

Humidity-synchronized pulse injection (from 30%RH to 80%RH in 10s) to simulate the enhanced ozone penetration effect in rainy days.

Temperature shock extension:

Integrated liquid nitrogen rapid cooling (-40C) and infrared transient heating (120C) to verify the synergistic damage of low temperature embrittlement and thermal oxidation.

2.3 Digital twin monitoring system

Microscopic damage capture:

Laser confocal sensor online scanning of seal surface cracks (1m resolution) to establish the crack expansion rate as a function of the number of mechanical cycles;

Real-time gas tightness detection: helium mass spectrometer leak detector synchronously monitors the leakage rate of the seal cavity during aging (accuracy 10- Pa-m/s).

Failure prediction algorithm:

Multi-parameter fusion model based on crack depth, leakage rate, and compression resilience decay to output seal remaining life (RUL) curves.

3. Data empowerment: from pass judgment to forward design.

3.1 Closed loop formulation optimization

-Material gene library construction: from pass judgment to positive design.

Material gene pool construction:

Compare the failure thresholds of EPDM, TPV, and silicone rubber under different ozone-mechanical coupling conditions to generate a material selection matrix;

Quantification of the marginal benefit relationship between the addition of anti-ozonants (e.g. p-phenylenediamines) and dynamic resilience.

3.2 Process parameter mapping

Validation of the vulcanization process:

Inverse the optimization window for vulcanization temperature/time from ozone aging data (e.g., over-vulcanization leads to 20% reduction in dynamic fatigue life);

Predicting the contribution of the secondary vulcanization process to crack suppression.

3.3 Whole Vehicle Reliability Validation

Road-lab correlation:

Calibrate laboratory acceleration factors (e.g., 500pphm + 5Hz mechanical cycling = equivalent 3 years of use) in conjunction with real vehicle road test data (e.g., 100,000km seal deformation);

Output regional ozone concentration profiles (e.g., industrial area vs. waterfront) corresponding to customized protection schemes for seals.

Equipment Innovation Label

Technology Dimension

Traditional equipment shortcomings

This program breakthrough

Mechanical load

Single static tension

Multi-axis dynamic compression/torsion/shear composite motion

Environmental Coupling

Constant temperature and humidity ozone exposure

Millisecond dynamic coupling of ozone - temperature and humidity - mechanical motion

Data Values

Visual Crack Class Determination

Microscopic damage quantification + residual life prediction + formulation inverse optimization

Examples of Industry-Level Solutions

New energy vehicle low pressure sealing challenges:

Problem: High-voltage fast charging leads to a sharp rise in ozone concentration in the cabin and accelerated decay of the dynamic resilience of traditional EPDM seals;

Solution: Simulate 10ppm ozone + 100 times/hour hatch opening and closing in the equipment, and screen high-pressure ozone-resistant hydrogenated nitrile butadiene rubber (HNBR) alternatives.

Autopilot sensor sealing:

Problem: LIDAR seals need to withstand both ozone aging and high frequency micro-vibration (200Hz);

Solution: Integrate a high-frequency vibration table (0-500Hz) to verify the stability of the damping characteristics of the sealant under ozone environment.

Precision Ozone Testing for Automotive Seals

Engineered to deliver reliable and repeatable results, the Ozone Testing Chamber is tailored for the rigorous demands of automotive seal and polymer material testing. Uniform ozone distribution, customizable test cycles, and advanced safety features ensure that testing meets industry and international standards, supporting RoHS and CE compliance as well as extended operational lifespans.

Intelligent Control and Flexible Operation

Equipped with intuitive digital microprocessor controls and programmable cycles, the chamber allows precise adjustment of ozone concentration, humidity, and temperature. Users can recall historical data for detailed analysis, and the chamber supports semi-automatic or fully automatic operation for optimized workflow. The built-in observation window and UV-resistant lighting facilitate real-time specimen monitoring.

Robust Construction and Enhanced Safety

The inner chamber is constructed from SUS 304 stainless steel for corrosion resistance and long-lasting performance. Features such as over-temperature alarms, a front-hinged safety-interlocked door, and quiet operation ( 65 dB A) ensure both user safety and equipment reliability, making it fully suited for both laboratory and industrial environments.

FAQ's of Ozone testing equipment for automotive sealing strips:

Q: How does the ozone testing equipment generate and control ozone concentration during tests?

A: The chamber employs a corona discharge ozone generator to produce ozone, maintaining uniform concentration within the test zone ( 10%). Ozone levels can be precisely set between 0 and 200 pphm, with real-time monitoring via UV absorption or electrochemical sensors, and adjustments managed through a digital microprocessor control system.

Q: What benefits does using this ozone testing chamber offer for automotive sealing strips?

A: This equipment enables accelerated aging tests, providing reliable assessment of ozone resistance for automotive seals, rubber, and other polymer materials. Uniform environmental conditions, programmable cycles, and historical data storage help ensure compliance with international durability standards, supporting product development and quality assurance.

Q: Where is this ozone testing equipment best utilized?

A: The chamber is designed for laboratory and industrial environments in automotive, polymer, and rubber testing sectors. Its robust construction, safety features, and compliance with RoHS and CE standards make it an excellent fit for product development labs, quality control departments, and research facilities.

Q: When should testing with this ozone chamber be employed in the product lifecycle?

A: Ozone resistance testing should be performed during both development and quality control phases to evaluate seals' durability and predict service life under environmental stress. Routine batch testing and periodic assessment of product samples ensure ongoing compliance and material performance.

Q: What is the typical process for testing specimens in this chamber?

A: Specimens (typically 4-8 per batch) are mounted in the chamber, which is set for specific ozone concentration, temperature, humidity, and cycle parameters. The test runs for predetermined durations (0-9999 min), with samples rotating 2-6 rpm to ensure even exposure. Results are recorded digitally for later analysis.

Q: How does data storage and retrieval work on this equipment?

A: The system supports historical data recall, allowing users to access past measurements and test parameters via its digital LCD display and RS232/USB interface. This feature enables detailed comparisons, trend analysis, and facilitates reporting for audits or product certification.

Q: What safety and durability features does the ozone chamber include?

A: Key safety features include an over-temperature alarm, door safety interlock, and UV-resistant built-in LED lighting. The inner chamber is SUS 304 stainless steel, ensuring corrosion resistance and a service life exceeding 10 years under normal maintenance and operation.

Tell us about your requirement

Price:

Quantity

Select Unit

50
100
200
250
500
1000+

Additional detail

Mobile number

Other Products in 'Furniture Test Equipment' category

Aerospace equipment sand and dust test chamber Price : 238005.0 INR/Unit Minimum Order Quantity : 1 Power Supply : 380V, 50Hz, 3 Phase Number of Specimens : 14 (adjustable slots) Control Mode : Programmable touchscreen control Usage : Sand/dust resistance test, ingress protection (IP) test Accuracy : 3% Capacity : Customizable (standard 1 m chamber) Max Height : 1800 mm Response Time : 2 s Humidity : 2040% RH (controllable) Test Stroke : 800 mm Frequency : 50/60Hz Specimen Size : Up to 600 x 600 x 600 mm Port Size : DN100 Measuring Range : 0.1 10 g/m (dust/sand) Automation Grade : Fully Automatic Interface Type : RS485/USB/Ethernet Resolution : 0.01 g/m Application : Aerospace equipment environmental resistance testing Display Type : Digital LED/Touchpanel Machine Weight : Approx. 600 kg Test Range : 0.5 5.0 g/m (dust concentration) Features : Programmable, observation window, safety interlock, internal lighting Temperature : Ambient to 80C Mounting Type : Floorstanding Test Speed : 0 5 m/s (variable) Equipment Type : Sand and Dust Test Chamber Test Width : 900 mm Operating Voltage : AC 220V/380V selectable Gas Pressure : 0.8 MPa (max)

Send Inquiry

Ozone testing chamber for the paint industry Price : 368005.0 INR/Unit Minimum Order Quantity : 1 Power Supply : 220V AC, 50 Hz Number of Specimens : 6 Control Mode : Digital Touch Screen Controller Usage : Accelerated Ozone Aging Test Accuracy : 2% of reading Capacity : 212 L (depending on configuration) Max Height : 650 mm Response Time : <60 seconds Humidity : 4095% RH (adjustable) Test Stroke : Up to 300 mm Frequency : 50 Hz Specimen Size : 50 x 150 mm Port Size : Standard 1/4 inch Measuring Range : 0.0210 ppm Automation Grade : SemiAutomatic Interface Type : RS232/USB Resolution : 0.01 ppm Application : Ozone resistance testing of coatings and paints Display Type : LCD Digital Display Machine Weight : Approx. 80 kg Test Range : 0.0210 ppm Ozone Features : Overtemperature protection, Programmable Controller, Timer Temperature : 15C 60C (adjustable) Mounting Type : Floorstanding Test Speed : Variable, 10100 cycles/min Equipment Type : Ozone Testing Chamber Test Width : 300 mm Operating Voltage : 220V, Single Phase, 50Hz Gas Pressure : Adjustable, 0.10.5 MPa

Send Inquiry

Polymer battery short-circuit test box Price : 208005.0 INR/Unit Minimum Order Quantity : 1 Power Supply : AC 220V, 50/60 Hz Number of Specimens : 1 Control Mode : Touch Screen / Manual Usage : Battery laboratory safety test Accuracy : 1% F.S. Capacity : 20 Ah Max Height : 500 mm Response Time : <1 ms Humidity : 85%RH Test Stroke : 0300 mm Frequency : 50/60 Hz Specimen Size : Max 200x200 mm Port Size : 1/2 inch Measuring Range : 01000A Automation Grade : SemiAutomatic Interface Type : RS232 / USB Resolution : 0.1A Application : Polymer/Lithium battery shortcircuit safety testing Display Type : Digital / LED Display Machine Weight : Approx. 80 kg Test Range : 01000A Features : Explosionproof, overcurrent protection, rapid response Temperature : Room Temperature / 0~50C Mounting Type : Floor Stand Test Speed : Adjustable, up to 100 mm/min Equipment Type : Battery Shortcircuit Test Box Test Width : 200 mm Operating Voltage : AC 220V Gas Pressure : 0.60.8 MPa

Send Inquiry

uv aging test chamber manufacturer Price : 538005.0 INR/Unit Minimum Order Quantity : 1 Power Supply : AC 220V 50Hz Number of Specimens : 48 pcs (standard) or customizable Control Mode : Programmable Microprocessor Controller Usage : Accelerated aging testing Accuracy : 0.5C Capacity : 150 liters Max Height : 1200 mm Response Time : Immediate Humidity : 40% ~ 98% RH Test Stroke : 450 mm Frequency : 50 Hz Specimen Size : 75 mm x 150 mm Port Size : Standard Measuring Range : UV wavelength 290400 nm Automation Grade : Automatic Interface Type : RS232 Resolution : 0.1C Application : Weathering and aging test for nonmetal materials, coatings, paints, plastics, rubber, etc. Display Type : Touchscreen digital display Machine Weight : approx. 120 kg Test Range : UV aging, condensation, cycle simulation Features : Programmable cycles, overtemperature protection, door safety interlock Temperature : RT+10C to 70C (UV); RT+10C to 50C (condensation) Mounting Type : Floorstanding Test Speed : Adjustable Equipment Type : UV Aging Test Chamber Test Width : 450 mm Operating Voltage : 220V AC

Send Inquiry

SEND INQUIRY CALL ME FREE