Product Description
Item | DR-B216 |
Max. Test Load | 100kg |
Frequency Range | 60-300rpm |
Amplitude Range | 25.4mm (1 inch) |
Simulation Speed | 25~ 40km/h |
Vibration Mode | Roundtrip |
Work Table Size | 1000*1200 mm ( L*W, can be customized ) |
Outside dimension ( L*W*H ) | 1255*1070*660mm |
Speed Mode | DC converter or AC Frequency Control |
Power Capacity | 1 HP |
Weight | 150kg |
Power | 220V, 50 Hz |
Speed Mode | DC converter or AC Frequency Control |
Environmental Conditions | Temperature: 5~40C; Related Humidity <85% |
In the complex process of logistics and transportation, every step of a product's journey from factory to consumer is full of challenges. The Random Vibration Test Bench is a precision instrument designed to meet these challenges. It not only simulates the vibration during transportation, but is also dedicated to reproducing those unpredictable vibration patterns in logistics. In this article, we will discuss the features, applications and data behind this equipment from multiple perspectives to help readers understand its key role in improving product toughness and optimizing logistics processes.
Core Functions and Features
1.
Subtle design for multi-axis vibration simulation
The most remarkable feature of the Random Vibration Test Bed is its multi-axis vibration simulation capability. It is capable of simultaneously reproducing complex vibration patterns during transportation in the vertical, transverse and longitudinal directions. This multi-dimensional vibration reproduction is not a simple stack of features, but is based on an in-depth understanding of the actual vibration environment in the logistics process. Through this simulation, manufacturers can more accurately identify the weak points of their products under different transportation conditions and thus make targeted improvements.
2.
Programmable vibration modes
The test bench is equipped with a highly flexible programmable control system that allows users to customize vibration patterns according to different transportation scenarios (e.g., air, sea, land). This highly customizable test solution allows the user to simulate a wide range of vibration scenarios from slight bumps to severe shocks. This flexibility is essential to fully evaluate the vibration resistance of a product.
3.
High Frequency Vibration and Precision Control
The test stand supports high-frequency vibration simulation up to 2000Hz or more, which is particularly important for capturing subtle vibrations that are easily overlooked in traditional tests. High-frequency vibration often leads to fatigue damage and microscopic cracks in materials, which may gradually appear after the product is put into use. The test stand can effectively identify these potential problems through accurate frequency control and acceleration adjustment, providing valuable data to support product design.
4.
Real-time data monitoring and high-fidelity recording
Equipped with advanced sensor arrays and high-fidelity data recording systems, the test bench is able to monitor various parameters in the vibration process in real time, such as acceleration, displacement and frequency changes. The data is not only voluminous but also highly accurate, providing detailed first-hand information for analyzing product performance under different vibration conditions. This data-driven testing approach makes product improvement more targeted and scientific.
5.
User-friendly operation interface
Despite the complexity of its functions, the user interface of the test bench is designed to be extremely user-friendly. Operators can easily set test parameters, start and stop tests, and view data reports in real time through the intuitive control panel. This simple and efficient design lowers the threshold of use, enabling even users without a deep technical background to get started quickly.
Application Scenarios and Practical Benefits
Random vibration test benches have a wide range of applications in logistics and manufacturing, and the practical benefits they bring are obvious:
Product Reliability Improvement
By simulating real transportation vibrations, test benches help manufacturers identify and solve potential problems before products leave the factory. This not only improves product reliability, but also reduces returns and customer complaints due to transportation damage.
Cost Control and Risk Avoidance
Test benches help companies reduce repair and replacement costs by effectively predicting and preventing damage that may occur during transportation. At the same time, by identifying and resolving product defects in advance, companies can avoid legal risks and reputation losses due to product quality issues.
Compliance and Standardization
In global trade, product transportation standards are becoming increasingly stringent. Test benches help companies ensure that their products comply with various international and domestic transportation standards, thus successfully passing all kinds of compliance reviews.
Logistics Process Optimization
By analyzing vibration data, logistics experts can optimize packaging design and transportation solutions to better protect products. This not only improves logistics efficiency, but also reduces transportation costs.
Installation and Operation Points
To fully utilize the advantages of a random vibration test bed, the following installation and operation points should not be overlooked:
Environment Selection
The test bench should be installed in an environment far away from external vibration sources to avoid external interference affecting the accuracy of test results. A stable test environment is the basis for obtaining reliable data.
Regular Calibration and Maintenance
The sensors and actuators of the test stand require regular calibration and maintenance to ensure their accuracy and reliability. This continuous maintenance is the key to ensuring the consistency of test results.
Safe Operating Procedures
Operators must strictly follow safety procedures to ensure the safety of personnel and equipment during testing. This is not only for the protection of personnel, but also for the guarantee of the service life of the equipment.
Professional training and knowledge accumulation
The operation of the test bench requires a certain amount of specialized knowledge. Providing systematic training and continuous knowledge accumulation is crucial for operators, which can help them better understand and use this precision instrument.