Programmable Dust Ingress Testing for Dro ne Electronics 15 Pre-Set Modes Touchscreen UI

Programmable Dust Ingress Testing for Dro ne Electronics 15 Pre-Set Modes Touchscreen UI

338005.0 INR/Unit

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Product Details:

Display Type 7 TFT Touchscreen display
Humidity 30% ~ 90% RH (adjustable)
Gas Pressure 0.5 ~ 0.7 MPa
Application Drone electronics, IP-rated electronic enclosures, R&D labs
Temperature Ambient to 60C
Port Size DN50
Equipment Type Programmable Dust Ingress Tester
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Programmable Dust Ingress Testing for Dro ne Electronics 15 Pre-Set Modes Touchscreen UI Price And Quantity

Price 338005.0 INR/Unit
Minimum Order Quantity 1 Unit

Test Modes 15 pre-set; customizable for validation cycles
Air Circulation Adjustable with variable speed fan
Data Storage Built-in memory with export to USB
Noise Level 70 dB(A)
Lighting Internal LED inspection light
Dust Type Supported Talcum powder or dry Portland cement, as per standards
Test Observation Large viewing window with wiper
Chamber Dimensions 600 mm x 600 mm x 700 mm
Safety Mechanisms Over-pressure & over-temperature cut-off, door interlock
Chamber Material 304 stainless steel, powder coated
Timer 1 min to 99 hrs, programmable
Networking Capability Remote control and monitoring via Ethernet
Filtering System HEPA dust filtering, removable cartridge
Control Software Real-time monitoring, diagnostics, multi-language support

Programmable Dust Ingress Testing for Dro ne Electronics 15 Pre-Set Modes Touchscreen UI Product Specifications

Max Height 1650 mm
Accuracy 1% of set value
Test Range Ingress protection IP5X/IP6X (IEC 60529)
Specimen Size Max 350mm x 350mm x 250mm
Measuring Range Dust ingress detection, 0.310m particle size
Equipment Type Programmable Dust Ingress Tester
Port Size DN50
Machine Weight Approx. 165 kg
Humidity 30% ~ 90% RH (adjustable)
Temperature Ambient to 60C
Test Speed 0.3 ~ 3.0 m/s
Gas Pressure 0.5 ~ 0.7 MPa
Application Drone electronics, IP-rated electronic enclosures, R&D labs
Display Type 7 TFT Touchscreen display
Features 15 Pre-set modes, programmable cycles, data logging
Capacity Single-phase, 2 kW
Operating Voltage AC 220V
Usage Automated, programmable dust-chamber testing for electronic devices
Response Time Instantaneous
Automation Grade Fully automatic
Mounting Type Floor-standing
Frequency 50/60 Hz
Resolution 0.1 m
Power Supply 220V AC, 50/60Hz
Control Mode Touchscreen UI, Programmable logic controller
Interface Type USB, Ethernet
Test Stroke Max. 500 mm
Number of Specimens Up to 2
Test Width 400 mm

Test Modes 15 pre-set; customizable for validation cycles
Air Circulation Adjustable with variable speed fan
Data Storage Built-in memory with export to USB
Noise Level 70 dB(A)
Lighting Internal LED inspection light
Dust Type Supported Talcum powder or dry Portland cement, as per standards
Test Observation Large viewing window with wiper
Chamber Dimensions 600 mm x 600 mm x 700 mm
Safety Mechanisms Over-pressure & over-temperature cut-off, door interlock
Chamber Material 304 stainless steel, powder coated
Timer 1 min to 99 hrs, programmable
Networking Capability Remote control and monitoring via Ethernet
Filtering System HEPA dust filtering, removable cartridge
Control Software Real-time monitoring, diagnostics, multi-language support

Programmable Dust Ingress Testing for Dro ne Electronics 15 Pre-Set Modes Touchscreen UI Trade Information

Payment Terms Cash in Advance (CID)
Supply Ability 80 Unit Per Month
Delivery Time 4 Days
Main Domestic Market All India

Product Description

The Dust Ingress Testing for Dro ne Electronics system is a precision-engineered solution designed to validate the dust resistance of UAV components, ensuring uninterrupted performance in deserts, construction sites, and agricultural fields. Compliant with IP6X, MIL-STD-810G, and BIS IS 16046, this testing addresses the critical challenge of airborne particle infiltration that causes 23% of dro ne failures in Indias arid regions.

Why Dust Testing is Non-Negotiable for Dr ones

Failure Analysis:
- Motor Contamination: Fine dust particles (075 m) infiltrate brushless motors, increasing friction by 40% and leading to overheating.
- Sensor Malfunctions: LiDAR and GPS modules lose accuracy when dust obstructs optical/radio frequency pathways.
- Battery Risks: Dust ingress in LiPo battery compartments accelerates corrosion, reducing cycle life by 35%.
Regulatory Pressures:
- DGCA Compliance: Dro nes operating in Rajasthan/Gujarat require IP6X certification for commercial licensing.
- Insurance Mandates: 78% of Indian dro ne insurers deny claims for dust-related failures without valid test reports.

Core Testing Methodology

Multi-Stage Particle Exposure:
- ISO 12103-1 A4 Fine Dust: Simulate desert sandstorms (520 g/m density).
- Coal/Cement Blends: Replicate industrial or construction site environments.
Dynamic Environmental Simulation:
- Wind Turbulence: Adjustable airflow (815 m/s) mimics rotor downwash during hover/forward flight.
- Thermal Stress: Cycle between -10C (high-altitude) and +60C (desert ground) to test material expansion.
- Vibration Profiles: 5200 Hz sine/random vibration matching quadcopter motor frequencies.
Post-Test Diagnostics:
- X-Ray Inspection: Detect dust penetration in sealed components (e.g., gimbal assemblies).
- Infrared Thermography: Identify hotspots caused by dust-clogged heat sinks.

Technical Specifications

Chamber Capacity: 0.5 m (single dro ne) to 3 m (swarm testing).
Particle Recycling: 92% dust reuse via cyclone separation + HEPA filtration.
Data Integration: Real-time telemetry sync with flight controllers (PX4/ArduPilot).
Compliance: DGCA Chapter VI, ASTM F3208, EN 61000-4-21.

Case Study: Agricultural Dro ne Operator in Punjab

Problem: 47% motor failure rate in wheat harvest season due to chaff dust.
Test Protocol:
- 50-hour exposure to 15 g/m organic dust at 12 m/s airflow.
- Post-test disassembly revealed inadequate seals on ESC compartments.
Outcome: Redesigned gaskets reduced downtime by 62%, saving 8.2 lakh/annum.

Testing Workflow

Baseline Performance:
- Measure thrust, battery efficiency, and sensor accuracy in clean conditions.
Accelerated Aging:
- 72-hour combined dust + vibration + thermal cycling.
Failure Analysis:
- Use borescopes to inspect internal electronics; log error codes from flight controllers.
Certification:
- Generate IP6X compliance reports with DGCA-approved formats.

FAQs (Dust Ingress Testing for Dro ne Electronics)

Q1: How does IP6X testing differ for dr ones vs. automotive components?
A: Dro nes require airflow simulations replicating rotor wash, not just static pressure tests.

Q2: Can existing dro nes be retrofitted post-testing?
A: Yestest data identifies weak seals/mesh filters for targeted upgrades.

Q3: Whats the ROI of certification for small operators?
A: 14-month payback via 55% lower maintenance + 30% insurance discounts.

Q4: How to handle exp losive dust environments (ATEX)?
A: Optional intrinsically safe chambers with nitrogen purge systems.

Q5: Does DGCA accept third-party test reports?
A: Only from NABL-accredited labs ensure your provider has ILAC-MRA certification.

Dust Test Chamber Parameter

Item	Specification
Internal dimension	800W800D800Hmm
External dimension	1300W1000D1700Hmm
Test sample	Size W20cm- L30cm-D15cm, weight 0.5kg
Chamber material	SUS304 Stainless steel
Specifications of square mesh sieve	Mesh hole 75um, mesh metal wire diameter 50um
Talcum powder amount	2kg/ m
Airflow speed	No more than 2m/s
Door	Left open door with tempered glass door
Controller	PLC Touch Screen controller, programmable to set as below cycle: a. Blowing dust time (Stop/Blow) m/s b. Cycle time: can be adjusted c. Pre-set test time: 0s ~99m99s
Vacuum system	Pressure gauge, air filter, Pressure regulating FRL, connecting pipe, Vacuum pump
Vacuum pump capacity	60-600 L/H
Fan	Centrifugal fan
Safety protection devices	Meter over-temperature function, Phase shortage protection, Power short-circuit protection

Efficient Dust Testing for Advanced Electronics

Designed for R&D labs and manufacturers, this dust ingress tester streamlines validation of drone electronics and similar devices. The programmable environment allows for automated, repeatable cycles as per IEC 60529 standards, with accurate dust detection for particles as small as 0.3 m. The robust chamber, real-time control software, and intuitive interface simplify compliance testing and product development.

Safety and Flexibility Built-In

Safety is a priority with over-pressure and over-temperature cutoffs, along with a secure door interlock system. The adjustable chamber environment covers wide humidity and temperature ranges, supporting various specimen sizes. Automated features like the viewing window wiper and LED light facilitate continuous observation, while customizable programs accommodate unique testing needs.

FAQ's of Programmable Dust Ingress Testing for Dro ne Electronics 15 Pre-Set Modes Touchscreen UI:

Q: How does the programmable dust ingress tester benefit drone electronics testing?

A: The tester enables precise and repeatable dust ingress assessments according to IP5X/IP6X (IEC 60529) standards. It helps validate whether electronic enclosures, such as those in drones, can resist dust particles under controlled conditions, ensuring durability and reliability in real-world environments.

Q: What test modes and cycles are available with this dust ingress tester?

A: There are 15 pre-set modes available, and users can create customizable validation cycles. This flexibility allows labs and manufacturers to adjust parameters according to specific electronic device requirements or compliance standards.

Q: When should I use the programmable dust ingress test chamber?

A: This equipment is ideal during product development, R&D, or quality assurance phases when validating the ingress protection rating of electronic devices, particularly before market release or regulatory certification.

Q: Where can this dust ingress tester be installed and used?

A: With its floor-standing design and fully automatic operation, the tester is suited for R&D facilities, electronics manufacturing plants, and quality control labs. It can be integrated wherever controlled, repeatable dust ingress testing is required.

Q: What is the testing process inside the chamber?

A: Devices are placed in the 304 stainless steel chamber, parameters are set via the touchscreen UI, and the cycle runs for a programmed duration. Dust such as talcum powder or dry Portland cement circulates with variable-speed fans, and users can observe tests through the large viewing window. Data is logged and can be exported for analysis.

Q: How is data managed and monitored during testing?

A: Test data is automatically logged in the built-in memory and can be exported via USB for further analysis. Real-time monitoring, diagnostics, and remote control are supported through the easy-to-use software and Ethernet networking capabilities.

Q: What safety features are included?

A: Safety mechanisms include over-pressure and over-temperature protection, a door interlock to prevent accidental opening during operation, and an internal HEPA dust filtering system with a removable cartridge to ensure user and device safety.

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