Building materials packaging compression testing machine equipment

1. Equipment overview

The building materials packaging compression tester equipment is a high-precision test equipment specially designed to evaluate the compressive strength, deformation performance and overall structural stability of building materials packaging (such as corrugated cartons, wooden boxes, pallets, strapping materials, etc.) under static compression load. Since construction materials are usually large and heavy, the requirements for compressive capacity and stability of packaging are extremely high, so this equipment has a crucial role in the building materials industry. The equipment ensures the safety and reliability of building materials packaging in various environments by simulating actual transportation, storage and stacking conditions.

2. Main Functions

Compressive strength test: Measure the maximum compressive capacity of the package in the vertical direction according to the relevant standards (e.g. ASTM D642, GB/T 4857.4, etc.), and evaluate its load-bearing capacity in the process of stacking, transportation and storage.

Deformation test: Record the deformation of the package under compression load, assess the degree of deformation and recovery ability, and ensure that the package can still maintain structural integrity after bearing pressure.

Stacking test: simulate the force on the package under actual stacking conditions, assess its stacking stability and load-bearing capacity, and ensure that no collapse or damage occurs when multiple layers are stacked.

Cyclic compression test: Load and unload the package for several cycles to assess its fatigue performance and durability, ensuring that the package can still maintain good compression resistance after repeated handling and transportation.

Data analysis and report generation: Built-in data analysis software can automatically generate detailed test reports, including maximum compressive strength, deformation, loading curve and other parameters, to help the quality control department carry out strict quality assessment.

3. Working Principle

1.

Specimen preparation: Place the building material package to be tested between the pressure plates of the test equipment to ensure that the package is placed in a position and direction that meets the test requirements. Building material packages are usually large in size, so special attention should be paid to safety during operation.

2.

Parameter setting: Set the test parameters through the control panel, including compression speed, load range, displacement limit and so on. According to the characteristics of building materials packaging and the expected use environment, choose the appropriate test parameters.

3.

Loading process: start the test equipment, the pressure plate applies compression load to the package at the set speed. The equipment monitors and records the deformation of the package and the load applied in real time to ensure precise control of the testing process.

4.

Data Acquisition and Analysis: During the testing process, the equipment automatically collects the load and deformation data and generates a test report at the end of the test. The report meets the requirements of relevant standards and provides detailed data analysis to help evaluate the compressive performance and stability of the package.

Item	DR-B211-900	DR-B211-1200	DR-B211-1500
Max. Force	10KN(1000 kg ,2205lb)	20KN(2000 kg, 4409lb)	50KN(5000kg,11023lb)
Load cell	1 load cell for highest accuracy
Control system	Dual control (Computer control with Windows mode+Touch screen control )
Servo Motor	400W		750W
Servo Driver	400W		750W
Screws	Ball screws(Double ball guide rod design, high transmission accuracy, high transmission power efficiency)
Force reading	Gf, kgf, Ibf, N, KN, T etc
Load cell Resolution	1/250,000
Load Precision	within 0.5%
Effective test area (L x W x H)	700x900x900mm	1000x1200x1000mm	1300x1500x1500mm
Compression Stroke	0~900mm	0~1000mm	0~1500mm
Lift speed	0.1~200mm/min
Software	Mtest HD-002-A(Independent R&D)
Data display	Load, displacement, speed, loading rate and elapsed time
Safety features	E-Stop Over-load protection Upper and lower limit switches Load sensor with automatic retreat
Report items	Serial number, peak value, average value, set pressure holding value, pressure holding time
Electrical Supply	1phase, AC 220V, 500W, 50HZ	1phase, AC 220V,550W,50HZ	1phase, AC 220V,900W,50HZ
Overall Dimensions (L x W x H)	Approx.1510x1200x1645mm	Approx.1510x1200x1645mm	Approx.1865mmx1500mmx2235mm
Weight	Approx.350kg(772lb)	Approx.670kg(1477lb)	Approx. 1000kg(2205lb)
Operation Temperature and relative humidity	10~40, 30~80%