Product Description
Double Platen Carton Compression Test Equipment
1. Equipment Overview
Double Platen Carton Compression Tester is a precision instrument specially designed for testing the compressive strength and deformation performance of corrugated carton, honeycomb carton and other packaging containers. The equipment adopts the double platen design, and evaluates the compression resistance, deformation and overall structural stability of the carton by simulating the pressure that the carton is subjected to during the actual transportation, storage and stacking process. This equipment is widely used in packaging material manufacturing industry, logistics and transportation industry as well as quality control departments to ensure that packaging materials comply with relevant standards and customer requirements.
2. Main Functions
- Compressive strength test: Measure the maximum compressive capacity of the carton in vertical direction, and evaluate its load-bearing capacity during stacking, transportation and storage.
- Deformation test: record the deformation of carton under pressure, evaluate its deformation degree and recovery ability.
- Stacking test: simulate the force of carton in actual stacking situation, evaluate its stacking stability and load-bearing capacity.
- Cyclic Pressure Test: To carry out several cycles of loading and unloading on the carton to evaluate its fatigue performance and durability.
- Dual platen design: The dual platen design can distribute the pressure more evenly, simulate a more realistic stacking environment and provide more accurate test results.
3. Working Principle
1.
Specimen Preparation: Place the carton to be tested between the double platens to ensure that the position and orientation of the carton meets the test requirements.
2.
Parameter Setting: Set the test parameters through the control panel, including loading speed, pressure range, displacement limit, etc. The double platen design allows for more uniform pressure application, simulating a more realistic stacking environment.
3.
Loading process: The test equipment is started and the double platen applies pressure to the carton at the set loading speed. The equipment monitors and records the deformation of the carton and the pressure applied in real time.
4.
Data Acquisition and Analysis: During the test process, the equipment automatically collects the pressure and deformation data, and generates a test report at the end of the test. The test report usually includes parameters such as maximum compressive strength, deformation amount and stacking height.
4. Equipment features
- Dual platen design: The dual platen design can distribute the pressure more evenly, simulate a more realistic stacking environment, and provide more accurate test results.
- High-precision control: Adopting advanced control system, it can accurately control parameters such as loading speed, pressure and displacement to ensure the accuracy and reliability of test results.
- Automated Operation: Fully automated operation reduces human intervention and improves test efficiency and repeatability of test results.
- Safety and Reliability: Equipped with multiple safety protection devices, such as overload protection, limit protection, emergency stop device, etc., to ensure the safety and reliability of the testing process.
- Data processing and analysis: Built-in data processing software can automatically generate test reports and provide data analysis function, which is convenient for users to analyze the results and quality control.
- Sturdy structure: made of high-strength materials, with good rigidity and stability, able to withstand large testing pressure.
5. Application fields
Double platen carton compression test equipment is widely used in the following fields:
- Packaging materials manufacturing industry: used to assess the compressive strength and deformation performance of packaging materials such as corrugated cartons and honeycomb cardboard boxes.
- Logistics and transportation industry: to evaluate the load-bearing capacity and stability of packaging materials during actual transportation and stacking.
- Quality control: To carry out quality control during the production process to ensure that packaging materials comply with relevant standards and customer requirements.
6. FAQ
Q1: What are the advantages of the double platen carton compression test equipment over the single platen equipment?
A1: The dual platen design distributes pressure more evenly, simulating a more realistic stacking environment and providing more accurate test results. In addition, dual platen equipment typically offers higher test efficiency and better stability.
Q2: How does the equipment ensure the accuracy of the test results?
A2: The equipment utilizes an advanced control system and high-precision sensors to accurately control parameters such as loading speed, pressure and displacement, and ensures the safety and reliability of the testing process through multiple safety protections to ensure the accuracy of the test results.
Q3: Is the equipment easy to operate?
A3: Yes, the equipment is equipped with user-friendly interface, simple parameter setting and easy operation. Meanwhile, the fully automated operation reduces human intervention and improves testing efficiency and repeatability of results.
Q4: What is included in the test report?
A4: The test report usually contains parameters such as maximum compressive strength, deformation, stacking height, etc. It also provides data analysis function, which is convenient for users to analyze the results and quality control.
Q5: Does the device support customized test parameters?
A5: Yes, the equipment supports the setting of different parameters such as loading speed, pressure range and displacement limit according to different materials and testing requirements to meet various testing requirements.
| Item | DR-B211-900 | DR-B211-1200 | DR-B211-1500 |
| Max. Force | 10KN(1000 kg ,2205lb) | 20KN(2000 kg, 4409lb) | 50KN(5000kg,11023lb) |
| Load cell | 1 load cell for highest accuracy |
| Control system | Dual control (Computer control with Windows mode+Touch screen control ) |
| Servo Motor | 400W | 750W |
| Servo Driver | 400W | 750W |
| Screws | Ball screws(Double ball guide rod design, high transmission accuracy, high transmission power efficiency) |
| Force reading | Gf, kgf, Ibf, N, KN, T etc |
| Load cell Resolution | 1/250,000 |
| Load Precision | within 0.5% |
| Effective test area (L x W x H) | 700x900x900mm | 1000x1200x1000mm | 1300x1500x1500mm |
| Compression Stroke | 0~900mm | 0~1000mm | 0~1500mm |
| Lift speed | 0.1~200mm/min |
| Software | Mtest HD-002-A(Independent R&D) |
| Data display | Load, displacement, speed, loading rate and elapsed time |
| Safety features | E-Stop Over-load protection Upper and lower limit switches Load sensor with automatic retreat |
| Report items | Serial number, peak value, average value, set pressure holding value, pressure holding time |
| Electrical Supply | 1phase, AC 220V, 500W, 50HZ | 1phase, AC 220V,550W,50HZ | 1phase, AC 220V,900W,50HZ |
| Overall Dimensions (L x W x H) | Approx.1510x1200x1645mm | Approx.1510x1200x1645mm | Approx.1865mmx1500mmx2235mm |
| Weight | Approx.350kg(772lb) | Approx.670kg(1477lb) | Approx. 1000kg(2205lb) |
| Operation Temperature and relative humidity | 10~40, 30~80% |
Heavy-Duty Compression Testing for Carton PackagingThis cardboard box compression tester boasts a powerful 5000 kg capacity and a large testing platform, making it ideal for a variety of packaging compression procedures. Its heavy-duty powder-coated steel frame, adjustable crosshead, and advanced safety measures (overload and over-travel protection) guarantee both reliable results and operator security. Designed for lab and industrial standards, it supports a wide range of environmental conditions.
Intuitive Controls and Multi-Language InterfaceFeaturing a microcomputer/touch screen digital display, the device is user-friendly and supports multiple languages for global usability. With automatic peak hold and data memory functions, users can conveniently monitor, analyze, and export results for further processing. Windows-based software enhances data management and compatibility for seamless integration into QA/QC workflows.
High-Precision, Versatile PerformanceEquipped with a strain gauge load cell with 0.1 N resolution and 1% accuracy, this equipment ensures dependable measurements for various carton sizes (up to 100010001200 mm). Its automatic/manual calibration and adjustable test speed allow for customized test protocols. Robust safety, rapid response time, and quiet operation make it suitable for continuous use in demanding environments.
FAQ's of Double pressure cardboard box compression testing equipment:
Q: How does the Double Pressure Cardboard Box Compression Tester ensure testing accuracy?
A: The tester utilizes a high-precision strain gauge load cell with 1% accuracy and 0.1 N resolution, ensuring reliable compression strength measurements for corrugated boxes. Calibration can be performed automatically or manually to maintain consistent accuracy.
Q: What is the main application of this compression testing equipment?
A: This equipment is primarily used to determine the compressive strength of cardboard boxes, making it essential for carton packaging evaluation, quality control, and packaging design validation in industrial and laboratory settings.
Q: When should operators perform calibration on the equipment?
A: Calibration can be carried out either automatically or manually, as per routine QA protocols or before critical testing cycles. Frequent calibration is recommended when the device undergoes relocation or after maintenance to uphold precise measurements.
Q: Where can this compression tester be installed and used?
A: The machine is designed as a floor-standing unit with a heavy-duty construction, suitable for installation in laboratories, quality assurance/control departments, and industrial production lines requiring robust packaging evaluation.
Q: What is the process for exporting test data from the machine?
A: Users can export data via USB or RS232 interfaces. The Windows-compatible analysis software allows for straightforward data retrieval, management, and integration into reports or quality management systems.
Q: How is operator safety managed during testing?
A: Multiple safety features are embedded, including an emergency stop, overload and over-travel protection, and a noise level below 70 dB. These measures safeguard users and maintain operational integrity during tests.
Q: What are the benefits of using this automatic compression tester for packaging evaluation?
A: Automated controls, fast response time (<1 ms), large pressing plate, and versatile software compatibility enable efficient, accurate, and repeatable testing. This assists manufacturers and exporters in ensuring their cartons meet required strength standards and minimizing package failure during transport.