Double pressure cardboard box compression testing equipment

Double Platen Carton Compression Test Equipment

1. Equipment Overview

Double Platen Carton Compression Tester is a precision instrument specially designed for testing the compressive strength and deformation performance of corrugated carton, honeycomb carton and other packaging containers. The equipment adopts the double platen design, and evaluates the compression resistance, deformation and overall structural stability of the carton by simulating the pressure that the carton is subjected to during the actual transportation, storage and stacking process. This equipment is widely used in packaging material manufacturing industry, logistics and transportation industry as well as quality control departments to ensure that packaging materials comply with relevant standards and customer requirements.

2. Main Functions

- Compressive strength test: Measure the maximum compressive capacity of the carton in vertical direction, and evaluate its load-bearing capacity during stacking, transportation and storage.

- Deformation test: record the deformation of carton under pressure, evaluate its deformation degree and recovery ability.

- Stacking test: simulate the force of carton in actual stacking situation, evaluate its stacking stability and load-bearing capacity.

- Cyclic Pressure Test: To carry out several cycles of loading and unloading on the carton to evaluate its fatigue performance and durability.

- Dual platen design: The dual platen design can distribute the pressure more evenly, simulate a more realistic stacking environment and provide more accurate test results.

3. Working Principle

1.

Specimen Preparation: Place the carton to be tested between the double platens to ensure that the position and orientation of the carton meets the test requirements.

2.

Parameter Setting: Set the test parameters through the control panel, including loading speed, pressure range, displacement limit, etc. The double platen design allows for more uniform pressure application, simulating a more realistic stacking environment.

3.

Loading process: The test equipment is started and the double platen applies pressure to the carton at the set loading speed. The equipment monitors and records the deformation of the carton and the pressure applied in real time.

4.

Data Acquisition and Analysis: During the test process, the equipment automatically collects the pressure and deformation data, and generates a test report at the end of the test. The test report usually includes parameters such as maximum compressive strength, deformation amount and stacking height.

4. Equipment features

- Dual platen design: The dual platen design can distribute the pressure more evenly, simulate a more realistic stacking environment, and provide more accurate test results.

- High-precision control: Adopting advanced control system, it can accurately control parameters such as loading speed, pressure and displacement to ensure the accuracy and reliability of test results.

- Automated Operation: Fully automated operation reduces human intervention and improves test efficiency and repeatability of test results.

- Safety and Reliability: Equipped with multiple safety protection devices, such as overload protection, limit protection, emergency stop device, etc., to ensure the safety and reliability of the testing process.

- Data processing and analysis: Built-in data processing software can automatically generate test reports and provide data analysis function, which is convenient for users to analyze the results and quality control.

- Sturdy structure: made of high-strength materials, with good rigidity and stability, able to withstand large testing pressure.

5. Application fields

Double platen carton compression test equipment is widely used in the following fields:

- Packaging materials manufacturing industry: used to assess the compressive strength and deformation performance of packaging materials such as corrugated cartons and honeycomb cardboard boxes.

- Logistics and transportation industry: to evaluate the load-bearing capacity and stability of packaging materials during actual transportation and stacking.

- Quality control: To carry out quality control during the production process to ensure that packaging materials comply with relevant standards and customer requirements.

6. FAQ

Q1: What are the advantages of the double platen carton compression test equipment over the single platen equipment?

A1: The dual platen design distributes pressure more evenly, simulating a more realistic stacking environment and providing more accurate test results. In addition, dual platen equipment typically offers higher test efficiency and better stability.

Q2: How does the equipment ensure the accuracy of the test results?

A2: The equipment utilizes an advanced control system and high-precision sensors to accurately control parameters such as loading speed, pressure and displacement, and ensures the safety and reliability of the testing process through multiple safety protections to ensure the accuracy of the test results.

Q3: Is the equipment easy to operate?

A3: Yes, the equipment is equipped with user-friendly interface, simple parameter setting and easy operation. Meanwhile, the fully automated operation reduces human intervention and improves testing efficiency and repeatability of results.

Q4: What is included in the test report?

A4: The test report usually contains parameters such as maximum compressive strength, deformation, stacking height, etc. It also provides data analysis function, which is convenient for users to analyze the results and quality control.

Q5: Does the device support customized test parameters?

A5: Yes, the equipment supports the setting of different parameters such as loading speed, pressure range and displacement limit according to different materials and testing requirements to meet various testing requirements.

Item	DR-B211-900	DR-B211-1200	DR-B211-1500
Max. Force	10KN(1000 kg ,2205lb)	20KN(2000 kg, 4409lb)	50KN(5000kg,11023lb)
Load cell	1 load cell for highest accuracy
Control system	Dual control (Computer control with Windows mode+Touch screen control )
Servo Motor	400W		750W
Servo Driver	400W		750W
Screws	Ball screws(Double ball guide rod design, high transmission accuracy, high transmission power efficiency)
Force reading	Gf, kgf, Ibf, N, KN, T etc
Load cell Resolution	1/250,000
Load Precision	within 0.5%
Effective test area (L x W x H)	700x900x900mm	1000x1200x1000mm	1300x1500x1500mm
Compression Stroke	0~900mm	0~1000mm	0~1500mm
Lift speed	0.1~200mm/min
Software	Mtest HD-002-A(Independent R&D)
Data display	Load, displacement, speed, loading rate and elapsed time
Safety features	E-Stop Over-load protection Upper and lower limit switches Load sensor with automatic retreat
Report items	Serial number, peak value, average value, set pressure holding value, pressure holding time
Electrical Supply	1phase, AC 220V, 500W, 50HZ	1phase, AC 220V,550W,50HZ	1phase, AC 220V,900W,50HZ
Overall Dimensions (L x W x H)	Approx.1510x1200x1645mm	Approx.1510x1200x1645mm	Approx.1865mmx1500mmx2235mm
Weight	Approx.350kg(772lb)	Approx.670kg(1477lb)	Approx. 1000kg(2205lb)
Operation Temperature and relative humidity	10~40, 30~80%