Intelligent Carton Pressure Test Instrument
1. Equipment Overview
Intelligent Carton Pressure Testing Instrument is a highly intelligent equipment, which is specially used to evaluate the pressure capacity, compressive strength and overall structural stability of various cartons (such as corrugated cartons, honeycomb cardboard boxes, etc.). Combining advanced microcomputer control technology and high-precision sensors, the instrument is able to accurately simulate the pressure that cartons are subjected to during actual transportation, storage and stacking processes, and provide detailed test data and reports. The instrument is widely used in packaging material manufacturing industry, logistics and transportation industry as well as quality control departments to ensure that packaging materials comply with relevant standards and customer requirements.
2. Main Functions
- Compressive strength test: Measure the maximum pressure-bearing capacity of carton in the vertical direction, and evaluate its weight-bearing capacity during stacking, transportation and storage.
- Deformation test: record the deformation of carton under pressure, evaluate its deformation degree and recovery ability.
- Stacking test: simulate the force of carton in actual stacking situation, evaluate its stacking stability and load-bearing capacity.
- Cyclic Pressure Test: Load and unload the carton for several cycles to evaluate its fatigue performance and durability.
- Data analysis and report generation: Built-in data analysis software can automatically generate detailed test reports, including maximum compressive strength, deformation, loading curve and other parameters.
3. Working Principle
1.
Specimen preparation: Place the carton to be tested between the platens of the testing instrument to ensure that the position and direction of the carton is in accordance with the test requirements.
2.
Parameter setting: Set the test parameters through the intelligent control panel, including loading speed, pressure range, displacement limit, etc. The device supports a variety of preset test modes. The device supports a variety of preset test modes, which is convenient for users to choose quickly.
3.
Loading process: start the testing instrument, the platen exerts pressure on the carton at the set loading speed. The instrument monitors and records the deformation of the carton and the pressure applied in real time.
4.
Data collection and analysis: During the testing process, the equipment automatically collects pressure and deformation data and generates a test report at the end of the test. The test report can be viewed through the built-in display or exported through the USB interface.
4. Equipment features
- High-precision control: Adopting advanced microcomputer control system and high-precision sensors, it can accurately control the parameters such as loading speed, pressure and displacement to ensure the accuracy and reliability of the test results.
- Intelligent operation: Equipped with an intelligent control panel, it supports a variety of preset test modes and is easy to operate. Users can set parameters and test control through the touch screen.
- Safety and Reliability: Equipped with multiple safety protection devices, such as overload protection, limit protection, emergency stop device, etc., to ensure the safety and reliability of the testing process.
- Data processing and analysis: Built-in data processing software can automatically generate test reports and provide data analysis function, which is convenient for users to analyze the results and quality control.
- Sturdy structure: made of high-strength materials with good rigidity and stability, able to withstand large testing pressure.
- Portability: compact design, light weight, easy to move and install, suitable for use in different test environments.
5. Technical parameters
The following are some common technical parameters of intelligent carton pressure testing instruments:
- Maximum test force: 10kN, 20kN, 50kN, etc. (according to different models)
- Testing speed: 1-500mm/min (adjustable)
- Displacement accuracy: 0.5mm
- Pressure accuracy: 1%
- Specimen size: the maximum test carton size up to 1200mm 1200mm 1200mm (according to different models)
- Power supply voltage: 220V/50Hz or 380V/50Hz
- Size: according to different models, generally in the 1000mm 800mm 1500mm or so
- Weight of the whole machine: according to different models, generally between 200-600kg.
6. Application field
Intelligent carton pressure testing instrument is widely used in the following fields:
- Packaging material manufacturing industry: used to assess the pressure-bearing capacity and compressive strength of packaging materials such as corrugated cartons and honeycomb cardboard boxes.
- Logistics and transportation industry: to evaluate the load-bearing capacity and stability of packaging materials during actual transportation and stacking.
- Quality control: Quality control during the production process to ensure that packaging materials comply with relevant standards and customer requirements.
7. FAQ
Q1: What is the testing speed of Intelligent Carton Pressure Tester?
A1: The testing speed is usually between 1-500mm/min, which can be adjusted according to different testing requirements.
Q2: How to ensure the accuracy of the test results?
A2: The equipment adopts advanced microcomputer control system and high-precision sensors, which can accurately control the parameters of loading speed, pressure and displacement, and ensure the safety and reliability of the testing process through multiple safety protection devices to ensure the accuracy of the test results.
Q3: Is the equipment easy to operate?
A3: Yes, the device is equipped with an intelligent control panel that supports a variety of preset test modes and is easy to operate. Users can set parameters and test control through the touch screen.
Q4: What is included in the test report?
A4: The test report usually contains parameters such as maximum compressive strength, deformation, loading curve, etc. It also provides data analysis function, which is convenient for users to analyze the results and quality control.
Q5: Does the device support customized test parameters?
A5: Yes, the equipment supports the setting of different parameters such as loading speed, pressure range and displacement limit according to different materials and testing requirements to meet various testing requirements.