Product Description
Plastic Container Compression Test Equipment
1. Brief introduction of the equipment
The Plastic Container Compression Test Equipment is a precision instrument designed to evaluate the compressive performance, deformation characteristics and overall structural stability of various types of plastic containers (e.g., plastic bottles, jars, drums, etc.) under vertical pressure. The equipment accurately measures the compressive strength, deformation and compressive stability of plastic containers by simulating the pressure they may be subjected to during actual use, transportation and stacking. It is widely used in the plastic packaging manufacturing industry, food and beverage industry, chemical industry and quality control departments to ensure that plastic containers comply with relevant standards and safety requirements.
2. Main Functions
- Compressive strength test: Evaluate the maximum load-bearing capacity of plastic containers in the vertical direction and test their pressure-bearing performance during stacking, transportation and storage.
- Deformation test: Record the deformation of containers under pressure, assess the degree of deformation and recovery ability.
- Stacking test: simulate the force of containers in actual stacking situation, evaluate its stacking stability and load-bearing capacity.
- Cyclic Pressure Test: The container is loaded and unloaded for several cycles to evaluate its fatigue performance and durability.
- Data analysis and report generation: Built-in data analysis software can automatically generate detailed test reports, including maximum compressive strength, deformation, loading curve and other key parameters.
3. Workflow
1.
Specimen Preparation: Place the plastic container to be tested between the platens of the test equipment to ensure that the location and direction of the container are in accordance with the test requirements.
2.
Parameter setting: Set the test parameters through the control panel, including loading speed, pressure range, displacement limit, etc. The device supports a variety of preset test modes. The device supports a variety of preset test modes, which is convenient for users to choose quickly.
3.
Loading process: Start the test equipment, the platen exerts pressure on the plastic container at the set loading speed. The equipment monitors and records the deformation of the container and the pressure applied in real time.
4.
Data Acquisition and Analysis: During the test, the equipment automatically collects pressure and deformation data and generates a test report at the end of the test. The report can be viewed on the built-in display or exported via USB port for further analysis.
4. Equipment features
- High-precision control: Adopting advanced control system, it can accurately control the parameters of loading speed, pressure and displacement to ensure the accuracy and reliability of the test results.
- Automated operation: Fully automated operation process reduces human intervention, improves testing efficiency, and ensures the repeatability of test results.
- Safety and Reliability: Equipped with multiple safety protection devices, such as overload protection, limit protection, emergency stop device, etc., to ensure the safety of the testing process.
- Data processing and analysis: Built-in data processing software can automatically generate test reports and provide data analysis functions to help users analyze the results and quality control.
- Sturdy structure: Made of high-strength materials, it has good rigidity and stability and can withstand large testing pressure.
- User-friendly interface: the operation interface is simple and intuitive, the parameter setting is simple and easy to operate, suitable for all kinds of users.
5. Application areas
- Plastic packaging manufacturing industry: used to assess the compressive strength and deformation performance of plastic bottles, cans, drums and other containers to ensure their safety during transportation and storage.
- Food and beverage industry: to ensure that plastic containers can withstand the corresponding pressure during transportation and storage, to maintain the integrity and safety of the product.
- Chemical industry: Evaluate the pressure resistance and safety of plastic containers during transportation and storage of chemicals to prevent leakage and breakage.
- Quality control: Quality control during the production process to ensure that plastic containers comply with relevant standards and customer requirements.
6. Frequently Asked Questions
Q1: What is the testing speed of the plastic container compression testing equipment?
A1: The testing speed is usually between 0.1-500mm/min, which can be adjusted according to different testing requirements.
Q2: How to ensure the accuracy of the test results?
A2: The equipment adopts advanced control system and high-precision sensors, which can accurately control the parameters of loading speed, pressure and displacement, and ensure the safety and reliability of the testing process through multiple safety protection devices to ensure the accuracy of the test results.
Q3: Is the operation of the equipment complicated?
A3: The equipment is equipped with user-friendly interface, simple parameter setting and convenient operation. The fully automated operation process reduces human intervention and improves test efficiency and repeatability of results.
Q4: What is included in the test report?
A4: The test report usually contains parameters such as maximum compressive strength, deformation, loading curve, etc. It also provides data analysis function, which is convenient for users to analyze the results and quality control.
Q5: Does the device support customized test parameters?
A5: Yes, the equipment supports the setting of different parameters such as loading speed, pressure range and displacement limit according to different materials and testing requirements to meet various testing requirements.
| Item | DR-B211-900 | DR-B211-1200 | DR-B211-1500 |
| Max. Force | 10KN(1000 kg ,2205lb) | 20KN(2000 kg, 4409lb) | 50KN(5000kg,11023lb) |
| Load cell | 1 load cell for highest accuracy |
| Control system | Dual control (Computer control with Windows mode+Touch screen control ) |
| Servo Motor | 400W | 750W |
| Servo Driver | 400W | 750W |
| Screws | Ball screws(Double ball guide rod design, high transmission accuracy, high transmission power efficiency) |
| Force reading | Gf, kgf, Ibf, N, KN, T etc |
| Load cell Resolution | 1/250,000 |
| Load Precision | within 0.5% |
| Effective test area (L x W x H) | 700x900x900mm | 1000x1200x1000mm | 1300x1500x1500mm |
| Compression Stroke | 0~900mm | 0~1000mm | 0~1500mm |
| Lift speed | 0.1~200mm/min |
| Software | Mtest HD-002-A(Independent R&D) |
| Data display | Load, displacement, speed, loading rate and elapsed time |
| Safety features | E-Stop Over-load protection Upper and lower limit switches Load sensor with automatic retreat |
| Report items | Serial number, peak value, average value, set pressure holding value, pressure holding time |
| Electrical Supply | 1phase, AC 220V, 500W, 50HZ | 1phase, AC 220V,550W,50HZ | 1phase, AC 220V,900W,50HZ |
| Overall Dimensions (L x W x H) | Approx.1510x1200x1645mm | Approx.1510x1200x1645mm | Approx.1865mmx1500mmx2235mm |
| Weight | Approx.350kg(772lb) | Approx.670kg(1477lb) | Approx. 1000kg(2205lb) |
| Operation Temperature and relative humidity | 10~40, 30~80% |
Advanced Testing CapabilitiesOur instrument is engineered for optimal performance in compression strength testing of all types of cardboard boxes and paperboard. Utilizing constant speed compression or fixed value holding methods, it offers instant digital response and detailed curve analysis. The test width and stroke extend to 600 mm, and the machine accommodates a variety of box sizes up to 50 kN in force.
User-Friendly Operation and Versatile OutputEquipped with a microcomputer-based control system and an intuitive digital LCD touch screen, setup and data retrieval are seamless. Results are automatically stored for the ten latest tests, while USB and RS232 ports, as well as printer compatibility, facilitate efficient data management. The menu supports both Chinese and English for accessibility.
Built-in Safety and Durable ConstructionOperator safety is prioritized with features like overload and overtravel protection and an emergency stop function. The robust high-strength steel frame, powder-coated for durability, ensures stability and longevity. The instrument operates quietly, keeping noise levels below 60 dB, and requires no external gas for operation.
FAQ's of Intelligent cardboard box pressure testing instrument:
Q: How does the Intelligent Cardboard Box Pressure Testing Instrument operate?
A: The machine uses a fully automatic microcomputer-based system to conduct compression strength tests at a controlled speed (103 mm/min). It applies force to a single specimen, instantly displaying results and real-time the curve on the digital LCD touch screen. Test data are stored automatically and exportable via USB or RS232.
Q: What types of specimens can be tested with this device?
A: This instrument is specifically designed for cartons, boxes, and paperboard specimens with sizes up to 600600 mm and a maximum test capacity of 50 kN, meeting the requirements of box manufacturers and paper product suppliers.
Q: When should I use the emergency stop or overload functions?
A: Use the emergency stop immediately if you encounter any malfunction or unsafe operating conditions during a test. The instrument's built-in overload and overtravel protections automatically cease operation if limits are exceeded to ensure safety and prevent damage.
Q: Where can the testing data be stored or exported?
A: Test data from the most recent ten tests are conveniently stored in the instrument's memory. For further analysis or documentation, data can be exported through standard USB or RS232 interfaces or printed directly using the supported printer connection.
Q: What is the process of conducting a compression test using this equipment?
A: To perform a test, place a single box specimen on the testing platform and initiate the compression process via the LCD touch screen. Choose between constant speed compression or fixed value holding as required. The system performs the test while displaying real-time measurements, and stores the results automatically upon completion.
Q: How does the built-in software enhance test analysis?
A: The software enables automatic statistical analysis and detailed curve plotting for every test. This helps users obtain comprehensive insights into the specimen's performance under compression, facilitating quality control and optimizing packaging design.
Q: What are the key benefits of using this testing instrument?
A: Key benefits include high measurement accuracy (1% F.S.), robust safety features, easy data management through digital interfaces, dual language support, and compliance with major international testing standards. Its durable, quiet operation makes it well-suited for busy laboratory or industrial environments.