Full-automatic Carton Compression Tester is a specialized equipment for testing the compressive strength and deformation performance of corrugated carton, honeycomb cardboard box and other packaging materials. It evaluates the compressive capacity and stability of cartons by simulating the pressure they are subjected to during actual transportation and stacking. Here is more information about Automatic Carton Compression Tester:
1. Equipment Overview
Fully automatic carton compression tester adopts automatic control system, which can accurately control parameters such as loading speed, pressure and displacement. It is mainly used to test the compressive strength, deformation and stacking performance of carton to evaluate its durability and reliability in practical use.
2. Main Functions
- Compressive strength test: Measure the maximum compressive capacity of carton in vertical direction to assess its load bearing capacity during stacking, transportation and storage.
- Deformation test: record the deformation of carton under pressure, assess its deformation degree and recovery ability.
- Stacking test: simulate the force of carton in actual stacking situation, evaluate its stacking stability and load-bearing capacity.
- Cyclic Pressure Test: To carry out several cycles of loading and unloading on the carton to evaluate its fatigue performance and durability.
3. Working Principle
The working principle of automatic carton compression tester is as follows:
1.
Specimen preparation: Place the carton to be tested between the platens of the tester to ensure that the position and direction of the carton meet the test requirements.
2.
Parameter setting: set the test parameters through the control panel, including loading speed, pressure range, displacement limit and so on.
3.
Loading process: Start the testing machine, the platen applies pressure to the carton at the set loading speed. The tester monitors and records the deformation of the carton and the pressure applied in real time.
4.
Data Acquisition and Analysis: During the test, the equipment automatically collects pressure and deformation data and generates a test report at the end of the test. The test report usually includes parameters such as maximum compressive strength, deformation amount and stacking height.
4. Equipment Features
- High-precision control: Adopting advanced control system, it can accurately control parameters such as loading speed, pressure and displacement to ensure the accuracy and reliability of test results.
- Automated operation: fully automated operation, reducing human intervention, improving test efficiency and repeatability of test results.
- Safety and Reliability: Equipped with multiple safety protection devices, such as overload protection, limit protection, emergency stop device, etc., to ensure the safety and reliability of the testing process.
- Data processing and analysis: Built-in data processing software can automatically generate test reports and provide data analysis function, which is convenient for users to analyze the results and quality control.
- Sturdy structure: made of high-strength materials, with good rigidity and stability, able to withstand large testing pressure.
5. technical parameters
The following are some common technical parameters of automatic carton compression tester:
- Maximum test force: 10kN, 20kN, 50kN, etc. (according to different models)
- Testing speed: 1-500mm/min (adjustable)
- Displacement accuracy: 0.5mm
- Pressure accuracy: 1%
- Specimen size: according to different models, the maximum test carton size up to 1000mm 1000mm 1000mm
- Power supply voltage: 220V/50Hz
- Appearance size: according to different models, generally in the 1000mm 800mm 1800mm or so
- Weight of the whole machine: according to different models, generally between 300-800kg.
6. Application fields
Automatic Carton Compression Tester is widely used in the following fields:
- Packaging material manufacturing industry: used to evaluate the compressive strength and deformation performance of packaging materials such as corrugated carton, honeycomb cardboard box.
- Logistics and transportation industry: to evaluate the load-bearing capacity and stability of packaging materials during actual transportation and stacking.
- Quality control: Quality control during the production process to ensure that the packaging materials comply with relevant standards and customer requirements.
Utilizing a top-grade strain gauge load cell, the machine provides results with 1% accuracy. Safety is ensured through overload, over travel, and power failure protection, safeguarding both operators and samples during rigorous testing. The digital touch screen and rapid response time streamline the testing procedure.
Easily analyze and store test results with Windows-based software. The machine supports graphical, tabular, and digital printouts, facilitating convenient test documentation and report generation. Automatic data logging and programmable test cycles increase efficiency for repeatable test scenarios.
The floor-standing powder-coated steel frame ensures durability while maintaining a noise level below 65 dB(A). Simple installation, pneumatic clamps with anti-skid surfaces for secure sample handling, and included onsite calibration and training services enhance user experience from setup through daily operation.